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Old 01-13-2020, 04:57 PM   #1
jeffro22
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Default 2010 precedent leaf install-

Trying to get the last few pieces needed to make the lithium swap in my 2010 clubcar Limo cart

SO far I have 14 Leaf batteries, Chargery BMS (with temp sensor and shunt) and a 58.1v charger (although might re-visit the charger)

Getting ready to start building battery box, putting pack together and lining old battery tub

Have spent numerous hours reading and re-reading through all the build threads and trying to get a complete list together.


Where can I source some bus bars that span 4 cells? --The ones the came with my kit are only 2 hole (they were made to put together 2 separate 7 cell packs)

Is the mzj-400a Ok to substitute in place of the gigavac contactor?

BMS wires- Where can I get correct connectors for connecting to busbars? or will small ring terminals be OK?
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Old 01-13-2020, 05:56 PM   #2
Jkerle
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Default Re: 2010 precedent leaf install-

Quote:
Originally Posted by jeffro22 View Post
Trying to get the last few pieces needed to make the lithium swap in my 2010 clubcar Limo cart



SO far I have 14 Leaf batteries, Chargery BMS (with temp sensor and shunt) and a 58.1v charger (although might re-visit the charger)



Getting ready to start building battery box, putting pack together and lining old battery tub



Have spent numerous hours reading and re-reading through all the build threads and trying to get a complete list together.





Where can I source some bus bars that span 4 cells? --The ones the came with my kit are only 2 hole (they were made to put together 2 separate 7 cell packs)



Is the mzj-400a Ok to substitute in place of the gigavac contactor?



BMS wires- Where can I get correct connectors for connecting to busbars? or will small ring terminals be OK?
I ordered copper stock from mcmaster Carr 1/8in x 3/4in x 36in and made my own.

I actually just had a new gigavac contactor fail on me. The mjz400 will do everything the gigavac will just install a fly back diode across the coil terminals if the chargery BMS doesnt have internal suppression.

Sent from my SM-G960U using Tapatalk
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Old 01-13-2020, 09:06 PM   #3
MCJEFE
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Default Re: 2010 precedent leaf install-

Quote:
Originally Posted by Jkerle View Post
I ordered copper stock from mcmaster Carr 1/8in x 3/4in x 36in and made my own.

I actually just had a new gigavac contactor fail on me. The mjz400 will do everything the gigavac will just install a fly back diode across the coil terminals if the chargery BMS doesnt have internal suppression.

Sent from my SM-G960U using Tapatalk
X2 on both.

Sent from my SM-G960U using Tapatalk
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Old 01-14-2020, 07:32 AM   #4
DaveTM
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Default Re: 2010 precedent leaf install-

This may (or may not) help you out. The list from my build:

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Old 01-14-2020, 11:05 AM   #5
swb713
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Cool Re: 2010 precedent leaf install-

Thanks for the list Dave.
This helps more people than just the OP.
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Old 01-14-2020, 07:50 PM   #6
jeffro22
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Default Re: 2010 precedent leaf install-

Quote:
Originally Posted by DaveTM View Post
This may (or may not) help you out. The list from my build:

I have your list already saved to my files. been workign to get all the parts here. Thanks for sharing that !

Can you clarify about the 2 Shunt mounts you ordered,.
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Old 01-14-2020, 09:14 PM   #7
DaveTM
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Default Re: 2010 precedent leaf install-

Quote:
Originally Posted by jeffro22 View Post
Can you clarify about the 2 Shunt mounts you ordered,.
Order two of these....makes life much easier. https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1

Make sure you get the correct stud size.
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Old 03-12-2020, 04:00 PM   #8
jeffro22
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Default Re: 2010 precedent leaf install-

Finally started on the assembly. Getting ready to start making the bus bars and then hooking up bms wires
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Old 03-17-2020, 01:00 PM   #9
jeffro22
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Default Re: 2010 precedent leaf install-

Made some more progress. Got battery tub cleaned up and getting ready to install new floor and side paneL

Made busbars for the pack.

A little unsure on bms wiring. Posted a picture. Using a chargery but the drawing I found have the pack reversed and when I compare to the zeva pics shown some of connections seem different
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Old 03-17-2020, 03:24 PM   #10
jeffro22
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Default Re: 2010 precedent leaf install-

Tried to add bms wire locations -1 through # 8
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