01 DS won’t run

Deacsfan · 08-08-2018, 02:12 PM

Purchased this non-running DS to try and fix up. OBC wasn’t working so I was able to bypass that with some help from here. Installed new solenoid and was able to get power to the ignition switch. Checked F&R switch, and each terminal is getting power appropriately. Also motor passed the continuity test and I also hooked it up to a 12v charger just to make sure it turned, which it did.

And the batteries are good. I had them installed in my other cart while I was trying to figure out the charging issue and drove around the neighborhood with them a few times.

So only thing left would be the controller right? I tried the test listed here:
http://www.cartsunlimited.net/club-c...eshooting.html

And I had pack voltage immediately from the B- and b+ terminals. When I pressed the pedal it stayed at max voltage and didn’t decrease.

I’m going by this wiring diagram, but I believe the previous owner may have done their own wiring because some of mine is different. I’ll try and post a picture

Also my motor has F1 and F2 terminals on the motor instead of S1/S2

My serial is AC0109

Deacsfan · 08-08-2018, 02:27 PM

Here is the new solenoid with the wires replaced how it was originally. I have the resistor and diode on order.

jeremy98 · 08-08-2018, 03:41 PM

Do you know what control model you have installed? Also, does the motor that you have installed, have two different sized posts (A1, A2, F1, F2)?

Deacsfan · 08-08-2018, 04:42 PM

Same size terminals on motor. Here is the controller:

jeremy98 · 08-09-2018, 07:49 AM

The diagram that you are using is for an old Club Car series cart. The one that you want to use is for a shunt style. I have attached a wiring diagram for a DS with a IQ 1510 control. If and when you get power to the control, check pin 9 and 10 of the 16pin connector for battery volts. This will need to be checked with the two/run set to run and the key switch on. If either of these lines do not have any power, the control will not power up.

CLUB CAR DS 1510 WIRING.pdf

Deacsfan · 08-09-2018, 09:28 AM

Thanks! That diagram is exactly what I’ve been looking for. I checked the two pins on the connecter and both are showing battery voltage.
I found the checklist below, I’m going to try and run through it tonight
http://www.fsip.biz/Documents/Club%2...%20Control.pdf

jeremy98 · 08-09-2018, 11:31 AM

Glad I could help! Have fun and good luck with it.

08-08-2018, 02:12 PM	#1
Deacsfan Not Yet Wild Join Date: Jun 2018 Posts: 14	01 DS won’t run Purchased this non-running DS to try and fix up. OBC wasn’t working so I was able to bypass that with some help from here. Installed new solenoid and was able to get power to the ignition switch. Checked F&R switch, and each terminal is getting power appropriately. Also motor passed the continuity test and I also hooked it up to a 12v charger just to make sure it turned, which it did. And the batteries are good. I had them installed in my other cart while I was trying to figure out the charging issue and drove around the neighborhood with them a few times. So only thing left would be the controller right? I tried the test listed here: http://www.cartsunlimited.net/club-c...eshooting.html And I had pack voltage immediately from the B- and b+ terminals. When I pressed the pedal it stayed at max voltage and didn’t decrease. I’m going by this wiring diagram, but I believe the previous owner may have done their own wiring because some of mine is different. I’ll try and post a picture Also my motor has F1 and F2 terminals on the motor instead of S1/S2 My serial is AC0109
Deacsfan Not Yet Wild Join Date: Jun 2018 Posts: 14

08-08-2018, 02:27 PM	#2
Deacsfan Not Yet Wild Join Date: Jun 2018 Posts: 14	Re: 01 DS won’t run Here is the new solenoid with the wires replaced how it was originally. I have the resistor and diode on order.
Deacsfan Not Yet Wild Join Date: Jun 2018 Posts: 14

08-08-2018, 03:41 PM	#3
jeremy98 Not Yet Wild Join Date: May 2017 Location: Carlisle, PA Posts: 47	Re: 01 DS won’t run Do you know what control model you have installed? Also, does the motor that you have installed, have two different sized posts (A1, A2, F1, F2)?

08-08-2018, 04:42 PM	#4
Deacsfan Not Yet Wild Join Date: Jun 2018 Posts: 14	Re: 01 DS won’t run Same size terminals on motor. Here is the controller:
Deacsfan Not Yet Wild Join Date: Jun 2018 Posts: 14

08-09-2018, 07:49 AM	#5
jeremy98 Not Yet Wild Join Date: May 2017 Location: Carlisle, PA Posts: 47	Re: 01 DS won’t run The diagram that you are using is for an old Club Car series cart. The one that you want to use is for a shunt style. I have attached a wiring diagram for a DS with a IQ 1510 control. If and when you get power to the control, check pin 9 and 10 of the 16pin connector for battery volts. This will need to be checked with the two/run set to run and the key switch on. If either of these lines do not have any power, the control will not power up. CLUB CAR DS 1510 WIRING.pdf

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08-09-2018, 09:28 AM	#6
Deacsfan Not Yet Wild Join Date: Jun 2018 Posts: 14	Re: 01 DS won’t run Thanks! That diagram is exactly what I’ve been looking for. I checked the two pins on the connecter and both are showing battery voltage. I found the checklist below, I’m going to try and run through it tonight http://www.fsip.biz/Documents/Club%2...%20Control.pdf
Deacsfan Not Yet Wild Join Date: Jun 2018 Posts: 14

08-09-2018, 11:31 AM	#7
jeremy98 Not Yet Wild Join Date: May 2017 Location: Carlisle, PA Posts: 47	Re: 01 DS won’t run Glad I could help! Have fun and good luck with it.

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