Ezgo marathon / 4x4 Polaris sportsman 400 Swap

[Austin_Huff20]

I decided that I am going to start posting some of my crazy ideas on here to hopefully get the motivation to finish up some projects that have fallen on the back burner. I started this build about a year ago with a ezgo marathon and a Polaris sportsman 400 4x4. Having them parked beside each other in the shop I got the bright idea to combine the two for a more practical use around the farm. So far I have everything mocked up and the chassis 90% complete minus a few final touches like hooking up the brakes and throttle, need to get the shifter hooked up using push/pull cables, and the most dreaded of them all is getting it wired up so I can still use the Polaris speedo and indicator lights. Anyone with experience with these Polaris wiring harnesses please get in touch with me so I can eliminate all unnecessary circuits.

[Austin_Huff20]

Few more pictures to show the subframe that I came up with to attach the differentials/suspension to the golf cart frame

[BaselessEarth12]

I'm by no means an expert on the subject, but you should be able to just extend the wires as they were on the ATV.

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[Austin_Huff20]

You are correct on that. I was at first thinking that I would make my own harness so I got a little carried away when I started to cut it apart and burned up and cut some wires so I made a mess but I may just try finding a junk sportsman and remove the harness neatly and extend the wires as you mentioned.

[BaselessEarth12]

Doing that would also possibly get you some replacement parts for down the road, too.

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[Phil_Billy]

Originally Posted by Austin_Huff20

Few more pictures to show the subframe that I came up with to attach the differentials/suspension to the golf cart frame