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06-13-2015, 08:23 PM | #1 |
Not Yet Wild
Join Date: Jun 2015
Location: Gilroy, CA
Posts: 16
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Testing battery capacity with an electronic load
My batteries (US 8VGC XC2 - 8 Volt) are 4 years old and the voltage was going down to 1.722 Volts per cell with a 50 A load, after only 20 AH had been used.
I designed a battery capacity test system using a Link-10 (E-METER) to measure AH. The low voltage alarm in the Link-10 is used to open a solenoid to disconnect the constant current load (Power Mate Lectra Load II, 300 A solid state load) at the programmed voltage. I selected 2 batteries to test based on the unloaded terminal voltage a few hours after charging. The load current was 60 A. The Scope Meter was used to plot battery voltage. The lowest voltage was 8.020 with a capacity of 18.5 AH at 76° F and highest was 8.120 with a capacity of 56.7 AH at 79° F. |
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06-13-2015, 09:06 PM | #2 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,417
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Re: Testing battery capacity with an electronic load
How long did the test last at 60a ?
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06-13-2015, 10:22 PM | #3 |
Not Yet Wild
Join Date: Jun 2015
Location: Gilroy, CA
Posts: 16
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Re: Testing battery capacity with an electronic load
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06-15-2015, 02:26 PM | #4 |
Not Yet Wild
Join Date: Jun 2015
Location: Gilroy, CA
Posts: 16
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Re: Testing battery capacity with an electronic load
What other ways are used to test battery capacity ?
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06-15-2015, 03:19 PM | #5 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,417
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Re: Testing battery capacity with an electronic load
I use a Lestronic battery load tester. Which uses a set load similar to 60a you use and monitirs pack starting voltage and end voltage using a preset low voltage cutoff ... It gives the results in minutes. where a healthy pack would run 110 minutes. THis allows a shop to give the customer a difinitive answer to how are my batteries..... the answer may be they tested at 85% capacity.
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