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Thread Tools | Display Modes |
06-14-2014, 09:25 PM
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#1 |
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Not Yet Wild
Join Date: Jun 2014
Posts: 9
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2003 will not move
I have a 2003 ezgo that will not move batteries are full charged solenoid clicks and reverse beeper works
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06-15-2014, 08:42 AM
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#2 |
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Techno-Nerd
 Join Date: Jun 2011
Location: West Virginia
Posts: 19,654
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Re: 2003 will not move
Welcome to BGW!
Is it a Series Drive or PDS? If it has a Run/Tow switch on the controller cover and the F/R selector is a rocker switch on the dash, it is a PDS. |
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06-15-2014, 09:15 AM
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#3 |
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Not Yet Wild
Join Date: Jun 2014
Posts: 9
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Re: 2003 will not move
It does not have switch on dash Or switch on controller
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06-15-2014, 09:28 AM
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#4 |
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Techno-Nerd
Join Date: Jun 2011
Location: West Virginia
Posts: 19,654
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Re: 2003 will not move
Okay, you've got a series cart (series wound motor).
The solenoid clicks, so the problem is in the high current circuit. Lift the rear wheels off the ground and put on jackstands so the half ton cart doesn't take off unexpectedly and run over someone or something. Connect your DVM between the controller's B- and M- terminals. Press pedal just far enough for the solenoid to click. You should measure FULL battery pack voltage. If not, use the attached schematic with the high current circuit highlighted to find the missing voltage. (Current path show with F/R in F) |
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06-15-2014, 09:36 AM
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#5 |
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Not Yet Wild
Join Date: Jun 2014
Posts: 9
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Re: 2003 will not move
Thanks will do. May be a day or two before I can get back to it but I will check it out
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06-22-2014, 06:14 PM
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#6 |
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Not Yet Wild
Join Date: Jun 2014
Posts: 9
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Re: 2003 will not move
Finally got back on this cart when I touched my meter across B- and m- I read 37 volts and cart started working ran for about an hour and stopped again same symptoms as before
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06-22-2014, 06:27 PM
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#7 |
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Gone Mad
Join Date: Oct 2009
Location: Buford, GA
Posts: 8,988
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Re: 2003 will not move
Repeat test in Post #4 above.
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07-11-2014, 05:32 PM
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#8 |
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Not Yet Wild
Join Date: Jun 2014
Posts: 9
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Re: 2003 will not move
Cart stopped again each time I connect my volt meter between m- and b- it reads full voltage and cart starts working again as I depress accelator voltage decreases with speed increase
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07-11-2014, 06:39 PM
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#9 |
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Gone Wild
Join Date: Apr 2013
Location: Deep Run, NC
Posts: 2,544
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Check the connection in the 4 pin molex connector that connects the ITS to the controller. A bad connection there could cause this.
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07-11-2014, 08:19 PM
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#10 |
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Not Yet Wild
Join Date: Jun 2014
Posts: 9
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Re: 2003 will not move
Connections appear to be tight and very clean
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