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Old 03-17-2017, 09:03 AM   #1
saladsack
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Default 1999 Club Car DS body cracked

There a large crack in my golf carts body above the front bumper. How can I fix this?







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Old 03-17-2017, 11:29 AM   #2
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Default Re: 1999 Club Car DS body cracked

Looks like some good separation you have there. I'd look for a used front cowl to replace it with before putting in the time/effort to glass it and repaint. DS body parts are pretty easy to find and reasonably priced.
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Old 03-17-2017, 11:30 AM   #3
saladsack
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Default Re: 1999 Club Car DS body cracked

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Looks like some good separation you have there. I'd look for a used front cowl to replace it with before putting in the time/effort to glass it and repaint. DS body parts are pretty easy to find and reasonably priced.


The problem is the custom paint job


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Old 03-17-2017, 12:36 PM   #4
cruisinkruty
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Default Re: 1999 Club Car DS body cracked

Replace,nothing will hold that secuely unless you remove and patch from behind with plastic resin
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Old 03-17-2017, 12:39 PM   #5
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Default Re: 1999 Club Car DS body cracked

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The problem is the custom paint job


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Can't tell from the pics, but what do you mean custom? I just don't think patching that crack will be worth it to you.
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Old 03-17-2017, 01:17 PM   #6
saladsack
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Default Re: 1999 Club Car DS body cracked

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Can't tell from the pics, but what do you mean custom? I just don't think patching that crack will be worth it to you.

It's a one if a kind color. I can't buy a replacement part that will match.


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Old 03-17-2017, 01:41 PM   #7
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Default Re: 1999 Club Car DS body cracked

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It's a one if a kind color. I can't buy a replacement part that will match.


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get a replacement cowl and paint it to match your back ... you will have to paint a fix anyway
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Old 03-17-2017, 06:18 PM   #8
DannyAbear
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Default Re: 1999 Club Car DS body cracked

Polycarbonate is like lexan, it doesn't crack and split, a good glass warehouse will have a cement to adhere it together, I've built a couple of aquariums doing this. It's my understanding the front is ABS plastic, like black drainage pipe and fittings, it is also weldable, a plastics shop should be able to weld it up, or I think Harbor freight sells a cheap plastic welder, the abs welding rod may be harder to procure
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Old 03-17-2017, 09:29 PM   #9
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Default Re: 1999 Club Car DS body cracked

It looks like it took a pretty good impact to dent the bumper and crack the cowl like that,
I'd also look for broken welds, and bent parts underneath also!

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Old 03-18-2017, 12:56 AM   #10
Mooncarter
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Default Re: 1999 Club Car DS body cracked

It will take days, lots of work, and lots of money to fix that. Then you have to paint it. I would suggest, as other members have, replace the thing.
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