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Gas Club Car Gas DS, and Precedent golf cars |
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03-17-2017, 09:03 AM | #1 |
Not Yet Wild
Join Date: Mar 2017
Posts: 25
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1999 Club Car DS body cracked
There a large crack in my golf carts body above the front bumper. How can I fix this?
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03-17-2017, 11:29 AM | #2 |
Just Gone
Join Date: Sep 2015
Location: North Carolina
Posts: 3,549
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Re: 1999 Club Car DS body cracked
Looks like some good separation you have there. I'd look for a used front cowl to replace it with before putting in the time/effort to glass it and repaint. DS body parts are pretty easy to find and reasonably priced.
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03-17-2017, 11:30 AM | #3 | |
Not Yet Wild
Join Date: Mar 2017
Posts: 25
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Re: 1999 Club Car DS body cracked
Quote:
The problem is the custom paint job Sent from my iPhone using Tapatalk |
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03-17-2017, 12:36 PM | #4 |
Gone Wild
Join Date: Mar 2015
Location: Montville,Ohio
Posts: 177
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Re: 1999 Club Car DS body cracked
Replace,nothing will hold that secuely unless you remove and patch from behind with plastic resin
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03-17-2017, 12:39 PM | #5 |
Just Gone
Join Date: Sep 2015
Location: North Carolina
Posts: 3,549
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Re: 1999 Club Car DS body cracked
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03-17-2017, 01:17 PM | #6 |
Not Yet Wild
Join Date: Mar 2017
Posts: 25
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Re: 1999 Club Car DS body cracked
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03-17-2017, 01:41 PM | #7 |
Guest
Posts: n/a
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Re: 1999 Club Car DS body cracked
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03-17-2017, 06:18 PM | #8 |
Gone Wild
Join Date: Mar 2012
Location: Baton Rouge, La.
Posts: 398
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Re: 1999 Club Car DS body cracked
Polycarbonate is like lexan, it doesn't crack and split, a good glass warehouse will have a cement to adhere it together, I've built a couple of aquariums doing this. It's my understanding the front is ABS plastic, like black drainage pipe and fittings, it is also weldable, a plastics shop should be able to weld it up, or I think Harbor freight sells a cheap plastic welder, the abs welding rod may be harder to procure
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03-17-2017, 09:29 PM | #9 |
What the ....?
Join Date: Jan 2007
Location: N.E. Wisconsin
Posts: 14,928
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Re: 1999 Club Car DS body cracked
It looks like it took a pretty good impact to dent the bumper and crack the cowl like that,
I'd also look for broken welds, and bent parts underneath also! |
03-18-2017, 12:56 AM | #10 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,214
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Re: 1999 Club Car DS body cracked
It will take days, lots of work, and lots of money to fix that. Then you have to paint it. I would suggest, as other members have, replace the thing.
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