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Electric Yamaha Electric Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles



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Old 05-30-2020, 11:26 AM   #1
Hooptmac
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Yamaha
 
Join Date: Jun 2017
Location: South Louisiana
Posts: 55
Smile G-22E build

I am building a hunting buggy from a 2003 G-22E with GE motor. I have searched and have a few question, requests for direction.
1.I need the rubber grommetts that go in the cowl and over the posts holding the cowl and roof rack. I can't find them on any websites. Can someone direct me or tell me what substitutes for them?
2. Do the tree rivets hold the side panel? What size do I specify? What rivets are correct if not the tree rivets?
3. What size are the rivets holding the mat in? Mine are in bad shape when I took them out to clean.
3.5. What other rivets do I need?
4. What size screws hold the dash in? The screws are sticking out about 3/8".

The more I look into the cart the more I see the previous owner "improvised".
I am trying to get it where it is decent and looks nice.

In this COVID 19 environment , this is giving me a learning project, but I do need to watch my cost!

Thanks everyone!

Hooptmac
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Old 05-31-2020, 08:55 PM   #2
Hooptmac
Not Yet Wild
Yamaha
 
Join Date: Jun 2017
Location: South Louisiana
Posts: 55
Default Re: G-22E build

I finally hit the correct search and found a link to the Yamaha parts diagram. Now I have the parts numbers if not the size and can see about finding the parts.

Thanks!
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Old 06-29-2020, 07:14 AM   #3
Hooptmac
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Yamaha
 
Join Date: Jun 2017
Location: South Louisiana
Posts: 55
Default Re: G-22E build

Does anyone make a posi-traction, limited slip or anything other than standard differential for the G-22E?
I have read everything from the housing is too small in old threads to packing(??) to welding to Plowman's. I search Plowmans website and cant find any info. Just wondering what is updated technology?

Thanks
Hooptmac
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Old 06-29-2020, 05:35 PM   #4
cgtech
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Yamaha
 
Join Date: Jun 2012
Location: AZ
Posts: 17,449
Default Re: G-22E build

Your axle will fit the posi used in electric Rxvs, have done several of them.

Also, hidden in yamaha hardware part numbers is the size of the fastener.

For example, heres the part number for the bolts that hold your seat backs on.

95880-06025-00

06 is the diameter of the threaded portion of the bolt in MM.
025 is the length of the bolt in MM.

Yamahas part numbers often contain basic info about the part.
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Old 06-30-2020, 02:40 PM   #5
Hooptmac
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Yamaha
 
Join Date: Jun 2017
Location: South Louisiana
Posts: 55
Default Re: G-22E build

Thanks.
I will try to source the posi.
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