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Electric Club Car Electric DS, and Precedent golf cars |
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04-06-2021, 04:17 PM | #1 |
Not Yet Wild
Join Date: Mar 2021
Posts: 4
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2004 DS throttle finally clicks after 50%
Hi I am new to the golf cart game but now have a 2004 Club Car DS that used to be the old security cart for the Miami Herald (historical local newspaper). It was in not the best shape but after some new batteries, grease and a little repair here and there it gets the job done. While working on cleaning it up O noticed it had a Purple Plum Quick refurbished motor which made me happy. But after brand new Trojans and changing to 2g welding wire I only get 17mph out of the cart. I have recently noticed that the throttle does not engage or click until it is about 50% compressed. What are my options on figuring out how to get full throttle? Thank you for all the advice in advance.
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04-07-2021, 04:24 AM | #2 |
Gone Wild
Join Date: Sep 2016
Location: Titusville, FL...Space Coast
Posts: 591
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Re: 2004 DS throttle finally clicks after 50%
Probably worn linkage...You should hear the mcor microswitch (not the solenoid) click after about an inch or so of pedal travel. You can try putting a wire tie or a piece of 1/4 inch hose around the drive bar where the pedal contacts it to make up for the wear...Look where the pedal contacts the bar and you will see what I mean...
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04-07-2021, 07:51 AM | #3 |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: 2004 DS throttle finally clicks after 50%
As mentioned above, it's a worn pedal linkage. You can fix it by replacing the worn parts or you can try the fuel hose trick on the drive bar unless it's worn so badly that the park brake fails to lock nice and tight. If you want to replace the worn components you'll need a pivot rod and a set of accelerator bearing and bracket assemblies.
Qty 1 - 102026001 Pivot Rod Qty 2 - 1011694 Accelerator Bearing And Bracket Assy |
04-07-2021, 09:49 AM | #4 | |
Gone Wild
Join Date: Apr 2020
Location: Hurricane, Utah
Posts: 2,744
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Re: 2004 DS throttle finally clicks after 50%
Quote:
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04-07-2021, 10:48 AM | #5 |
Gone Wild
Join Date: Sep 2016
Location: Titusville, FL...Space Coast
Posts: 591
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Re: 2004 DS throttle finally clicks after 50%
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04-07-2021, 11:17 AM | #6 |
Not Yet Wild
Join Date: Jan 2021
Posts: 61
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Re: 2004 DS throttle finally clicks after 50%
If you have to replace the MCOR, look at the RTS. It's an adjustable MCOR and it even comes in the Version1. It ain't cheap, but well made
https://www.extremekartz.com/rts-mco...r-club-car-ds/ |
04-07-2021, 12:04 PM | #7 |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: 2004 DS throttle finally clicks after 50%
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04-08-2021, 09:12 AM | #8 |
Gone Wild
Join Date: Apr 2020
Location: Hurricane, Utah
Posts: 2,744
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Re: 2004 DS throttle finally clicks after 50%
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04-09-2021, 01:21 AM | #9 |
Not Yet Wild
Join Date: Jan 2021
Posts: 3
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Re: 2004 DS throttle finally clicks after 50%
I fixed my worn pedal linkages on my 2004 DS carryall with a nylon bushing carried at Home Depot:
Internet #204276564 Model # 815028 Store SKU #595609 .0325 ID x 29/64 or 15/32 OD x 0.4-0.5" long MCOR now switches at 1" down rather than half way down |
04-09-2021, 08:55 AM | #10 |
Gone Wild
Join Date: Apr 2020
Location: Hurricane, Utah
Posts: 2,744
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Re: 2004 DS throttle finally clicks after 50%
Thank you, aalbert!!
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