lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Club Car
Electric Club Car Electric DS, and Precedent golf cars



Post New Thread  Closed Thread
 
Thread Tools Display Modes
Old 08-28-2017, 01:02 PM   #1
scottyb
Happy Carting
 
scottyb's Avatar
E-Z-GO
 
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
Default Scottyb's solid state conversion V2

Hello - I will show here a conversion example from resistor coil drive to solid state speed control.

Some of you may say "Why would you want to do that? " I say go here and read this > Why convert to modern solid state

Some will say my cart is older or newer than this example and I say; Your cart may vary slightly from this one. It may have 5 solenoids on the resistor coils but they all share commonalities that perform the same drive control functions.

Please DO NOT use this thread to ask for help trouble shooting your install.

Start a new thread for that. Hopefully I can answer some questions by posting this example. If you still need help myself and BGW members will be happy to help in your own thread
scottyb is offline  
Old 08-28-2017, 01:15 PM   #2
scottyb
Happy Carting
 
scottyb's Avatar
E-Z-GO
 
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
Default Re: Scottyb's solid state conversion V2

First of all what is V2? Version 2
V2 is a new generation conversion kit that features a new electronic go pedal using a hall effect sensor. This water resistant pedal sends a more precise signal. The new Alltrax SR controller makes this type of voltage signal communication possible.
The Alltrax control also has many new features. One new feature makes personality switching possible.

http://www.cartsunlimited.net/about-...ntrollers.html
scottyb is offline  
Old 08-28-2017, 01:29 PM   #3
scottyb
Happy Carting
 
scottyb's Avatar
E-Z-GO
 
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
Default Re: Scottyb's solid state conversion V2

We bought our 1989 CC From Wayne's golf cart service at West coast battery builders in Indio CA. Delivery was prompt and the cart was better than described. They have many modern carts too

It is a great example of a clean un-molested 80s Club Car deserving modern electronics. We bought new 8v batteries knowing our kit and the motor would support 48v operation.

48v is not needed but it does produce 33% more speed and torque from the stock motor. I expect we will go from 12 mph to 18 mph with the voltage increase.
Attached Images
File Type: jpg 1.0.jpg (94.3 KB, 0 views)
File Type: jpg 1.01.jpg (43.4 KB, 0 views)
File Type: jpg 1.4.jpg (186.5 KB, 0 views)
File Type: jpg 1.5.jpg (59.1 KB, 0 views)
File Type: jpg 1.6.jpg (52.5 KB, 0 views)
scottyb is offline  
Old 08-28-2017, 02:10 PM   #4
scottyb
Happy Carting
 
scottyb's Avatar
E-Z-GO
 
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
Default Re: Scottyb's solid state conversion V2

I started with this > pic 1
I removed the 6 batteries for trade-ins using cable cutters to hasten the work.
And quickly removed all components of the old drive system starting with the heat shield and resistor coils. Use cable cutters to speed the work, you will not reuse these old cables or components.
I'm looking to clear the cart of all drive components in this manner except for the keyswitch..... and sometimes that is old & needs replacing too. Any 2 pole 20 a switch will do. Keyed or otherwise.
Attached Images
File Type: jpg 2017-03-02 15.53.34.jpg (530.4 KB, 0 views)
File Type: jpg 2017-03-02 16.19.36.jpg (431.6 KB, 0 views)
File Type: jpg 2017-03-02 16.24.37.jpg (362.5 KB, 0 views)
File Type: jpg 2017-03-02 16.31.19.jpg (509.8 KB, 0 views)
scottyb is offline  
Old 08-28-2017, 02:22 PM   #5
scottyb
Happy Carting
 
scottyb's Avatar
E-Z-GO
 
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
Default Re: Scottyb's solid state conversion V2

In the same manner remove the solenoid.
I'm planning on using the SW182 reversing contactor for the F&R duties. I really like the way the rocker switch F&R from the Precedent moderns the look and operation of these old carts.
Remove the old rotary F&R as shown = snip snip snip
Attached Images
File Type: jpg 2017-03-02 16.32.44.jpg (441.3 KB, 0 views)
File Type: jpg 2017-03-02 16.34.18.jpg (347.8 KB, 0 views)
File Type: jpg 2017-03-02 16.36.07.jpg (398.4 KB, 0 views)
scottyb is offline  
Old 08-28-2017, 02:30 PM   #6
scottyb
Happy Carting
 
scottyb's Avatar
E-Z-GO
 
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
Default Re: Scottyb's solid state conversion V2

Next out is the V-glide. Disconnect the gas pedal linkage by sliding the retention collar back and pulling the linkage to the passenger side away from the V-glide. Find and remove the 2 small nuts holding the V-glide to the frame.
And remove the octopus looking unit from the cart leaving a nearly blank canvas... I removed the Charge receptacle later to replace the charge wires ... it could come out now.
I replaced these wires because they are 30 yrs old and it seems silly at this point to leave any old wires in my cart. Also the charge receptacle terminals are a PIA and better dealt with on the work bench.
Attached Images
File Type: jpg 2017-03-02 16.40.15.jpg (378.9 KB, 0 views)
File Type: jpg 2017-03-02 16.49.42.jpg (382.1 KB, 0 views)
File Type: jpg 2017-03-02 16.50.14.jpg (519.0 KB, 0 views)
File Type: jpg 2017-03-02 16.50.45.jpg (424.3 KB, 0 views)
File Type: jpg 2017-03-02 16.41.45.jpg (327.2 KB, 0 views)
scottyb is offline  
Closed Thread
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Club Car


Thread Tools
Display Modes


Similar Threads
Thread Forum
99 CC DS solid state conversion HELP Electric Club Car
G2 conversion to solid state Electric Yamaha
G2 solid state conversion Electric Yamaha
G2 f/r on a solid state conversion Electric Yamaha


All times are GMT -5. The time now is 10:33 AM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.