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Old 09-19-2019, 07:30 PM   #1
i.weber
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Default Identify The Wires (Alltrax Upgrade)

I am almost finished with my Alltrax xtc upgrade in my 15 Club Car precedent. I need some help figuring out where the following wires go:

1) Pink wire with blue female connection, connected to my main + cable. I am replacing the cable so I assume I need to just bring it out to the main positive terminal?

2) 4 pin connector. No place for it to plug into the new Alltrax controller. Is it not needed?

3) Red wire that has a yellow post connector on the end. Looks like it runs off a fuse? Maybe back into the negative on the diode?

Thanks a ton!

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Old 09-19-2019, 08:04 PM   #2
Sergio
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Default Re: Identify The Wires (Alltrax Upgrade)

Both of those wires terminate on the Solenoid big post on the battery side.

The one with pink wire is the Tow/Run switch power and the one with the 30 amp fuse is the positive from the charger receptacle.

The 4-pin connector is not used with the Alltrax Controller.
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Old 09-19-2019, 08:48 PM   #3
i.weber
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Default Re: Identify The Wires (Alltrax Upgrade)

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Originally Posted by Sergio View Post
Both of those wires terminate on the Solenoid big post on the battery side.



The one with pink wire is the Tow/Run switch power and the one with the 30 amp fuse is the positive from the charger receptacle.



The 4-pin connector is not used with the Alltrax Controller.
Thank you! By big post batt side, you mean the negative side that runs to the main positive terminal?


I have one more for you. Black wire with yellow post connector on it. Any idea? See below.

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Old 09-19-2019, 09:21 PM   #4
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Default Re: Identify The Wires (Alltrax Upgrade)

Both of the Solenoid big posts are Positive, but yes, it goes on the side where the pack positive battery cable is connected.

You also connect the band/stripe side of the Regen diode on that same post.

The 10ga black wire goes to Controller B-, it is the negative wire from charger receptacle.

Put the pack negative cable first on Controller B-, then place the other negative wires on top.

On Controller B+ put the motor cable first and then the cable from Solenoid on top.
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Old 09-19-2019, 09:43 PM   #5
i.weber
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Default Re: Identify The Wires (Alltrax Upgrade)

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Originally Posted by Sergio View Post
Both of the Solenoid big posts are Positive, but yes, it goes on the side where the pack positive battery cable is connected.



You also connect the band/stripe side of the Regen diode on that same post.



The 10ga black wire goes to Controller B-, it is the negative wire from charger receptacle.



Put the pack negative cable first on Controller B-, then place the other negative wires on top.



On Controller B+ put the motor cable first and then the cable from Solenoid on top.
Big thank you man!

Here is a picture of my solenoid. The band on the diode is facing the terminal that is connected to the B- on the controller. Do I need to swap the diode?

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Old 09-19-2019, 10:04 PM   #6
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Default Re: Identify The Wires (Alltrax Upgrade)

Yes, the side with the band goes on the pack positive post, not on the B+ side.

Also, put the big cables first on the solenoid then the other cables and the diode goes last.

On the Solenoid coil terminals, the smaller flyback diode side with the band goes with the light blue wire.
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Old 09-20-2019, 08:31 PM   #7
i.weber
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Default Re: Identify The Wires (Alltrax Upgrade)

Well I did something wrong because once I had it all back together, the cart jerks forward in small slow bursts and then nothing. Also reverse and forward seem to be swapped. God, I really need some help here! [emoji23]

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Old 09-21-2019, 06:39 AM   #8
BBBHC
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Default Re: Identify The Wires (Alltrax Upgrade)

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Originally Posted by i.weber View Post
Also reverse and forward seem to be swapped. God, I really need some help here! [emoji23]

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You're not the first to have this happen! Seems Alltrax has sent out many wire diagrams that have two cables reversed.

I can't remember which ones at the moment. I'll edit this post if I find it before someone else tells you which cables to swap.
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Old 09-21-2019, 06:43 AM   #9
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Default Re: Identify The Wires (Alltrax Upgrade)

There are two different ways to orient the F1/F2 and A1/A2 terminations to make the cart go the correct direction as indicated by the Fwd/Rev switch:
Controller B+ to Motor A1 and Controller M- (J9) to Motor A2. Then Controller F1 (J7) to Motor F1 and Controller F2 (J8 to Motor F2.
Controller B+ to Motor A2 and Controller M- (J9) to Motor A1. Then Controller F1 (J7) to Motor F2 and Controller F2 (J8 to Motor F1.
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Old 09-21-2019, 10:40 AM   #10
i.weber
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Default Re: Identify The Wires (Alltrax Upgrade)

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Originally Posted by NoleFan4Ever View Post
There are two different ways to orient the F1/F2 and A1/A2 terminations to make the cart go the correct direction as indicated by the Fwd/Rev switch:
Controller B+ to Motor A1 and Controller M- (J9) to Motor A2. Then Controller F1 (J7) to Motor F1 and Controller F2 (J8 to Motor F2.
Controller B+ to Motor A2 and Controller M- (J9) to Motor A1. Then Controller F1 (J7) to Motor F2 and Controller F2 (J8 to Motor F1.
Thanks for the help. I also noticed that the reverse switch doesn't buzz when engaged either. And, the cart doesn't give me the multiple beeps when the charging cable is in. Not sure what this means either.

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