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08-16-2016, 06:26 PM | #1 |
Gone Wild
Join Date: Jan 2016
Location: FL
Posts: 1,067
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proper install of voltage reducer
hey,
Today I looked at a client's car that the lights were not working. The only lights on the car were headlights. He had a reducer set up in the cart(36v system) and the wires from it were as follows: red is input positive, blue is input neg, black is output neg, yellow is output pos, and orange is for the key switch. Every wire was installed correctly until I saw that he combined BOTH output negative with input negative on the main battery negative! I checked the fuse right away and it was intact. I understand that the input negative and output negative are just grounds, but because there are separate wires for each one on the voltage reducer, I assumed that was not a good idea to do. So basically I separated the two wires and wired them to their respective wire from the reducer. Turns out after checking all wires, the toggle switch that turns on/off the lights, the lights themselves, and battery pack voltage the lights still don't work. Should I assume at this point the reducer died out? Do you guys think it is still worth checking the reducer wires to see if I am getting 12v out of it, or is what I described evidence enough?? thanks for any input -Steve |
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08-16-2016, 08:26 PM | #2 |
Gone Wild
Join Date: Apr 2014
Location: Oregon City, Or
Posts: 1,977
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Re: proper install of voltage reducer
Never mind
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08-16-2016, 09:00 PM | #3 |
Old Sky Soldier
Join Date: Dec 2011
Location: Kentucky
Posts: 3,881
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Re: proper install of voltage reducer
All negative connection on electric carts go to pack negative. NO frame grounds.
If you has an isolated voltage reducer, you need a negative block for all 12 volt negative connections, then the output negative would connect to the negative block. |
08-16-2016, 09:34 PM | #4 |
Gone Wild
Join Date: Jan 2016
Location: FL
Posts: 1,067
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Re: proper install of voltage reducer
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08-16-2016, 09:37 PM | #5 | |
Gone Wild
Join Date: Jan 2016
Location: FL
Posts: 1,067
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Re: proper install of voltage reducer
Quote:
Sorry I didn't mean ground wire, but yes the negative output is corrected now and tied into the headlights negative now. But do you agree that the reducer is toast? |
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08-16-2016, 09:57 PM | #6 |
Gone Wild
Join Date: Apr 2014
Location: Oregon City, Or
Posts: 1,977
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Re: proper install of voltage reducer
I was going to suggest checking the in-line fuse then I re-read the first post.
On second thought, there could be another fuse ( left behind after the reducer was installed) . |
08-16-2016, 10:02 PM | #7 | |
Gone Wild
Join Date: Jan 2016
Location: FL
Posts: 1,067
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Re: proper install of voltage reducer
Quote:
Yeah you were right to say never mind... Lol kidding. But seriously that is a good point but I did check for that possibility. Do you feel the reducer died out on me? -Steve |
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08-16-2016, 10:04 PM | #8 |
Gone Wild
Join Date: Apr 2014
Location: Oregon City, Or
Posts: 1,977
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Re: proper install of voltage reducer
And yes, I would check the 12v. wires AT the reducer before I'd give it last rites.
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08-16-2016, 10:41 PM | #9 |
Gone Wild
Join Date: Jan 2016
Location: FL
Posts: 1,067
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Re: proper install of voltage reducer
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08-16-2016, 10:45 PM | #10 |
Gone Wild
Join Date: Apr 2014
Location: Oregon City, Or
Posts: 1,977
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Re: proper install of voltage reducer
Yep, with all the Chinese stuff, we're going the run out of land-fills.
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