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Old 11-04-2018, 03:16 PM   #21
Mooncarter
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Default Re: 2003 Club Car 36v solenoid works only when jumped.

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Originally Posted by CarpentJ View Post
We have not I’m currently at work til 7pm but I’ll be back messing with it tomorrow morning. Would it help to see if I get it on a car lift? Any pics of what exactly I’m looking for? And I really appreciate all the help so far!
You are going to have to remove one battery. IDK if a lift will help with this, but I dang sure wish I had one!
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Old 11-04-2018, 04:31 PM   #22
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Default Re: 2003 Club Car 36v solenoid works only when jumped.

So I’m just needing to make sure it’s hooked up properly? Is there anyway to test it out if it looks to be wired correctly? Voltmeter?
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Old 11-05-2018, 12:54 PM   #23
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Default Re: 2003 Club Car 36v solenoid works only when jumped.

Green wire that runs from solenoid to microswitch was disconnected. Connected it back and tried it on both open terminals with no luck.
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Old 11-05-2018, 12:59 PM   #24
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Default Re: 2003 Club Car 36v solenoid works only when jumped.

Is that switch clicking? Usually if it clicks the switch is good. Do you have 2 or 3 tabs on it?
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Old 11-05-2018, 01:09 PM   #25
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Default Re: 2003 Club Car 36v solenoid works only when jumped.

When testing make sure you have the key on, in gear with the rear wheels OFF the ground.
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Old 11-05-2018, 01:11 PM   #26
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Default Re: 2003 Club Car 36v solenoid works only when jumped.

Also, while you are in there, does anything look burnt, melted? Contacts look good and wiper going all the way up and down?
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Old 11-05-2018, 02:10 PM   #27
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Default Re: 2003 Club Car 36v solenoid works only when jumped.

It has 3 tabs two in the side and one on bottom. It does click and arm moves all the way. Nothing seems to be burnt. Would a mission fuse from on top the Charging port be the cause?
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Old 11-05-2018, 02:12 PM   #28
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Default Re: 2003 Club Car 36v solenoid works only when jumped.

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It has 3 tabs two in the side and one on bottom. It does click and arm moves all the way. Nothing seems to be burnt. Would a mission fuse from on top the Charging port be the cause?


Yes it certainly could. Make sure its either present or bypassed.


Club Car DS driver’s club #59
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Old 11-05-2018, 02:12 PM   #29
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Default Re: 2003 Club Car 36v solenoid works only when jumped.

Which tabs are you using? Look at the diagram closely.
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Old 11-05-2018, 02:13 PM   #30
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Default Re: 2003 Club Car 36v solenoid works only when jumped.

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Yes it certainly could. Make sure its either present or bypassed.


Club Car DS driver’s club #59
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