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Old 08-20-2014, 05:37 PM   #1
gandolf
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Join Date: Aug 2014
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Default Club Cart

Ok have 96 club cart fixed the broken wire . The cart starting running ok until I turn on the light they all blew out and there was a blue flash, Now the cart doesn't run again .Still have the 48 volts at the coil. I disconnect the light and tried it and still not working. Any ideas ? thx.
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Old 08-20-2014, 08:15 PM   #2
crash test dummy
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Default Re: Club Cart

were lights hooked up to 48 volts ?

check fuse on red wire coming off solenoid to the OBC

also do an OBC reset
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Old 08-20-2014, 09:07 PM   #3
gandolf
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Default Re: Club Cart

How do I do an OBC reset? Also I hook them up to 35 volts.
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Old 08-20-2014, 09:27 PM   #4
crash test dummy
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Default Re: Club Cart

wow... were they 12v blubs ?

Resetting the Club Car On board computer - reset the OBC

To reset the OBC the following must be done in this order:

If no Tow/Run Switch then skip that step

• Key Switch to Off
• Forward/Reverse to Neutral
• Tow/Run Switch to Tow
• Disconnect the Battery NEGATIVE (–) wire from the Battery Minus terminal on the battery pack.
• Put the Tow/Run to Run
• Forward/Reverse Switch to Reverse
• Key Switch to On
• Press the throttle pedal down (hold it to the floor)

The reverse buzzer will sound (sometimes) and go off in about 30 seconds.
Leave the cart like that for 5 min to cause the OBC to reset.
After 5 min release the throttle pedal

To reconnect the OBC back into the system:
• Key Switch to Off
• Forward/Reverse Switch to Neutral
• Tow/Run switch to Tow
• Reconnect the Batt – wire to the battery minus
terminal on the battery pack.
• Tow/Run switch to Run
• Key Switch to ON
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Old 08-21-2014, 06:13 AM   #5
GEVJOE
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Default Re: Club Cart

yeah def not good to hook them up to that voltage.
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Old 08-21-2014, 07:16 PM   #6
gandolf
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Angry Re: Club Cart

ok did the test still nothing but clicking did some more testing everything ok . I think the speed controller is bad . Can't find a controller that looks like this one . It is the same one I have. Thx.
Attached Files
File Type: pdf 96-club-cart-electric-circuit-diag.pdf (543.7 KB, 0 views)
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Old 08-21-2014, 07:25 PM   #7
crash test dummy
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Default Re: Club Cart

Quote:
Originally Posted by gandolf View Post
ok did the test still nothing but clicking did some more testing everything ok . I think the speed controller is bad . Can't find a controller that looks like this one . It is the same one I have. Thx.
your best bet is to call ScottB he has controller packages

http://www.cartsunlimited.net/Custom_Options.html
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Old 08-22-2014, 11:36 AM   #8
joesam
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Location: Chestermere, Alberta - Canada
Posts: 1,146
Default Re: Club Cart

If he has that "GE Black" controller (like mine), then he'll need to buy the Regen 1 to Regen 2 upgrade controller with the plug/adapter cable etc. That old Regen 1 controller is long-since out of production.
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