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Old 02-17-2016, 10:53 PM   #11
Riderrob88
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Default Re: melex 202 slow on uphill and resistor coils get extremely hot

Here is a pic im going to try to salvage the contacts. But im going to order a new wiper wire. What u think
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Old 02-18-2016, 06:40 AM   #12
Epb
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Default Re: melex 202 slow on uphill and resistor coils get extremely hot

I would try to salvage u should try to make the contact surface even across all. I would us a battery cable or welding cable and make my own. You can search vintage golf carts to get melex parts. I don't know a sponsor that sells melex. However these r a knockoff for eZgo so u may search eZgo marathon and find a cable set or one.
Hopefully this is the only issue for u.
E
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Old 02-19-2016, 01:14 AM   #13
Riderrob88
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Default Re: melex 202 slow on uphill and resistor coils get extremely hot

Ebay seems ro be a good friend right now lol. I found the coils and wiper cable and ordered them. I found the contacts for cheap at the local golfcart store. Should have the parts by next week. I hate waitin on shipping lol.
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Old 02-19-2016, 01:15 AM   #14
Riderrob88
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Default Re: melex 202 slow on uphill and resistor coils get extremely hot

Im still going to clean the old contacts to have a spare set just in case
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Old 02-19-2016, 01:19 AM   #15
Riderrob88
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Default Re: melex 202 slow on uphill and resistor coils get extremely hot

And if u look at the pic of the old coils that are on there the middle coil left hoop is broken off and just pushed in u will see if u compare the loops
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Old 02-19-2016, 06:46 AM   #16
Epb
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Default Re: melex 202 slow on uphill and resistor coils get extremely hot

Glad you are getting it together.
I know what ya mean about shipping. The waiting is the hard part.
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Old 03-02-2016, 01:02 AM   #17
Riderrob88
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Default Re: melex 202 slow on uphill and resistor coils get extremely hot

Finally got the parts and got them in. I replace the wiper switch, contacts, and the coils. Also wen through the entire wiring of the cart. I noticed now im gettin a hissing and a spark at the negative batt terminal from the battery to the motor. Also while i was looking at the braking system i noticed that it looks as though the shoue is dragging on the drum on the motor. I also notice the cable from the seat jack was broken. Whats the purpose of the cable and does that sound like something to u. Thanks guys
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Old 03-02-2016, 06:52 AM   #18
Epb
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Default Re: melex 202 slow on uphill and resistor coils get extremely hot

That hiss and spark are dangerous IMO. Cable could be highly corroded, terminal not tight on either end or a bad battery or ? Don't charge cart until or leave hooked up until u find that problem.
I don't remember a cable on a seat Jack or back nor what it could be for.
You can look for new shoes and guts from a sponsor or where I said earlier if sponsor doesn't have part #.
You may want to pull motor to clean and check brushes and bearing and the cable posts just to eliminate any issue there.
E
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Old 03-02-2016, 03:06 PM   #19
Riderrob88
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Default Re: melex 202 slow on uphill and resistor coils get extremely hot

Ill take some pics later. It just seems as though the shoe is stick on the motor causing it to drag. Im going to test battery and see.
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Old 01-31-2019, 05:15 AM   #20
Gunther
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Default Re: melex 202 slow on uphill and resistor coils get extremely hot

can you post a wiring diagram fr melex 252 pls
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