lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric EZGO
Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



Post New Thread  Reply
 
Thread Tools Display Modes
Old 02-09-2016, 12:05 AM   #1
ih82lose
Not Yet Wild
E-Z-GO
 
Join Date: Nov 2015
Location: Northern IL
Posts: 21
Default Rear Bearing Cap Removal?

I am reviving a '92 Marathon and having difficulty determining how to remove the cap over the castle nut on the rear hub. I've read through the various threads and none mention how this cap is attached, and I've only seen one mention of its existence. Something is loose and grinding in there upon my initial test of the power train, so I need to dig in and investigate.

I tried tapping it off, but it seems to almost be attached behind the castle nut and sealed afterwards? Do I have to cut the front of it off? Any help is appreciated. Pic below.

ih82lose is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 02-09-2016, 12:56 AM   #2
racin161
Gone Wild
 
Join Date: Feb 2011
Posts: 1,515
Default Re: Rear Bearing Cap Removal?

Put a screw driver or chisel between it and the hub and hit it with a hammer. You may have to rotate it and do this in several areas before it frees up.
racin161 is offline   Reply With Quote
Old 02-09-2016, 06:42 AM   #3
harleychief
Getting Wild
 
harleychief's Avatar
E-Z-GO
 
Join Date: Apr 2015
Location: Diamondhead, MS
Posts: 107
Default Re: Rear Bearing Cap Removal?

What racin161 said , it looks like it's just rusted on. If you ruin the cap don't worry about it you can buy a replacement pretty cheap.
harleychief is offline   Reply With Quote
Old 02-09-2016, 06:57 AM   #4
Sir Nuke
Master of All Things
 
Sir Nuke's Avatar
E-Z-GO
 
Join Date: May 2013
Location: West Columbia, Texas
Posts: 17,980
Default Re: Rear Bearing Cap Removal?

YouTube is a wonderful thing.....lol here are two different techniques.


Sir Nuke is offline   Reply With Quote
Old 02-09-2016, 10:10 AM   #5
ih82lose
Not Yet Wild
E-Z-GO
 
Join Date: Nov 2015
Location: Northern IL
Posts: 21
Default Re: Rear Bearing Cap Removal?

Thanks for the responses. I am familiar with removing bearing caps like the ones in the video. The reason this one threw me is that the cap spins freely by hand. After digging through some old online manuals, it appears the cap does not press into the brake hub as they traditionally do, but rather a spindle cap retainer that is held in place by the castle nut. Since my castle nut is loose, the cap and retainer are rotating freely. I was trying to use a screwdriver between the brake hub and the retainer, which was not getting me anywhere. I will try to separate the cap from the retainer this evening and report back, but in the meantime, see links to the cap and retainer below.

Retainer:
https://shop.ezgo.com/products/Spind...-Vehicles.html
PN 65 in the photo

Cap:
http://www.cartszone.com/catalog/cart09/4643.htm
PN 74 in the photo



The retainer is not being held in place tightly behind the castle nut, indicating the nut is loose, which is likely a contributor to this wheel's rumbling. I'm not hopeful for a bearing that's in tact though...
ih82lose is offline   Reply With Quote
Old 06-09-2022, 09:03 PM   #6
JeffWatson
Not Yet Wild
 
Join Date: May 2022
Posts: 10
Default Re: Rear Bearing Cap Removal?

Quote:
Originally Posted by ih82lose View Post
Thanks for the responses. I am familiar with removing bearing caps like the ones in the video. The reason this one threw me is that the cap spins freely by hand. After digging through some old online manuals, it appears the cap does not press into the brake hub as they traditionally do, but rather a spindle cap retainer that is held in place by the castle nut. Since my castle nut is loose, the cap and retainer are rotating freely. I was trying to use a screwdriver between the brake hub and the retainer, which was not getting me anywhere. I will try to separate the cap from the retainer this evening and report back, but in the meantime, see links to the cap and retainer below.

Retainer:
https://shop.ezgo.com/products/Spind...-Vehicles.html
PN 65 in the photo

Cap:
http://www.cartszone.com/catalog/cart09/4643.htm
PN 74 in the photo



The retainer is not being held in place tightly behind the castle nut, indicating the nut is loose, which is likely a contributor to this wheel's rumbling. I'm not hopeful for a bearing that's in tact though...
I realize this is a looooooooooooong shot but did you get the caps off? How? I'm in the same boat. Thanks
JeffWatson is offline   Reply With Quote
Old 06-09-2022, 11:00 PM   #7
JeffWatson
Not Yet Wild
 
Join Date: May 2022
Posts: 10
Default Re: Rear Bearing Cap Removal?

Disregard. Brute force was the answer for me.
JeffWatson is offline   Reply With Quote
Old 06-10-2022, 06:44 AM   #8
scottyb
Happy Carting
 
scottyb's Avatar
E-Z-GO
 
Join Date: Dec 2007
Location: Southern California
Posts: 73,410
Default Re: Rear Bearing Cap Removal?

I just recently removed a cap from a 1992 Marathon. I was surprised how much force was required. They are in no danger of falling off!
As usual I grabbed the largest set of channel locks I could find. Gripping the cap I pulled up and down repeatedly until I finally exerted enough force to get some movement and then it came off.
scottyb is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric EZGO




Similar Threads
Thread Forum
2008 yamaha drive electric cart rear bearing removal Gas Yamaha
Gas G29 Drive rear bearing removal Gas Yamaha
G19E Rear axle noise/bearing removal Electric Yamaha
Rear Axle Bearing removal Electric EZGO
85 club car rear bearing removal Electric Club Car


All times are GMT -5. The time now is 01:27 AM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.