|
Electric Club Car Electric DS, and Precedent golf cars |
|
Thread Tools | Display Modes |
|
05-29-2019, 07:03 AM | #1 |
Not Yet Wild
Join Date: Apr 2019
Location: Peachtree City, GA
Posts: 55
|
2003 Club Car Silver Standard
We have a 2003 Club Car that we use as a backup. Batteries are two years old and is in good shape but late last summer it started having some issues so I put it in the storage barn to look at it when I had time. Since the newer cart we have apparently has a need for a new motor, getting the spare running has taking on new meaning.
Last year before I started having problems, this 2003 cart would get up around 19 or 20 mph. I took it out last night just to see and it ran about 8 to 10 mph up or down hills then occasionally it would beep 5 or 6 times and come to a complete stop and then go into a 3 mph mode which is like u are standing still. Every once in a while it kicks in and goes a 14 or 15 mph. It doesn't feel like it is going slow. It feels like it is dragging. What you would expect if it were pulling a ton of metal on a trailer. I did the test on the MCOR and the MCOR passed the test. Everything I read about says it is likely the speed sensor or controller. Any thoughts on which one it might be? Thank you. |
05-29-2019, 07:09 AM | #2 |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
|
Re: 2003 Club Car Silver Standard
Did you try the Push-Pull test? Grab the cart without the brake engaged and push it forwards or backwards and you should feel resistance and hear beeping. If not, the speed sensor is bad.
If it works, flip the toggle switch to Tow and it should roll freely. If you have any drag, check the brakes... |
05-30-2019, 02:03 AM | #3 |
Not Yet Wild
Join Date: Apr 2019
Location: Peachtree City, GA
Posts: 55
|
Re: 2003 Club Car Silver Standard
I did try that test. Mixed results. Beeps (six) each time but not much of a drag Last edited by Pepe30269; 05-30-2019 at 02:13 AM.. Reason: For the adventure of it |
05-29-2019, 07:17 AM | #4 | |
Gone Wild
Join Date: Apr 2017
Location: SE TN
Posts: 2,227
|
Re: 2003 Club Car Silver Standard
Quote:
|
|
05-30-2019, 02:09 AM | #5 |
Not Yet Wild
Join Date: Apr 2019
Location: Peachtree City, GA
Posts: 55
|
Re: 2003 Club Car Silver Standard
|
06-05-2019, 12:36 AM | #6 |
Not Yet Wild
Join Date: Apr 2019
Location: Peachtree City, GA
Posts: 55
|
Re: 2003 Club Car Silver Standard
Putting in the new speed sensor... that little piece of plunder is in a difficult spot. I lost two fingers. Then it isn't 5/16 nuts that release the old sensor, at least on this 2003 it is two flat head screws that are set in position for life. I did get the screws out but when I tried to work out the sensor only the top came off. It seems the sensor circle that goes into the motor is stuck. Tonight I wanted to use my 38 to get it out, so decided I would check first with the group and finish it up tomorrow.
Pepe |
06-05-2019, 05:53 AM | #7 |
Old Sky Soldier
Join Date: Dec 2011
Location: Kentucky
Posts: 3,881
|
Re: 2003 Club Car Silver Standard
I'm afraid you have gotten confusing instructions for removing the speed sensor. On that cart all you do is use a screw driver and pop it off, then unplug the wires. What you have now is a bearing retainer ring loose in your motor. The two flat head screws need to go back in to hold the motor bearing. You will need to remove the motor from the cart take the end cap off the motor so you can get screws started in the retainer. You will need a longer screw to get the first screw in place. Once you have that done you can put the end cap back and install the normal screw, once it is in you can remove the long screw and put the normal one in and the cap can be fasten back down. I know this sounds like a good reason to blow the cart up, but it's not that bad.
|
06-05-2019, 07:18 AM | #8 |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
|
Re: 2003 Club Car Silver Standard
Darn GE motor got plenty of others in the past......
|
06-06-2019, 02:18 AM | #9 |
Not Yet Wild
Join Date: Apr 2019
Location: Peachtree City, GA
Posts: 55
|
Re: 2003 Club Car Silver Standard
Alright Gentlemen:
Can you guide me on how to take this out? Should I disconnect one set of battery cables? |
06-06-2019, 06:18 AM | #10 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
|
Re: 2003 Club Car Silver Standard
Some folks have done it without taken the motor out of the rear end.
You need to get a screw the same type, 8/32 I think, but longer to "fish" the retainer plate and screw it until it is close enough to put the regular screw on the other side of the plate. Using a flash light and a small Philips screw driver through the hole helps align the plate also. Perhaps someone that has done it themselves will offer more tips. |
|
|
Similar Threads | ||||
Thread | Forum | |||
2003 DS Silver STD IQ cart having charging issues... | Electric Club Car | |||
Silver Standard Club Car - Front Passenger Rubbing | Electric Club Car | |||
Ezgo 2003 txt standard, WONT MOVE Ugh ! | Electric EZGO | |||
Standard 48 volt 97 club car | Electric Club Car | |||
Silver Standard vs Gold Standard | Electric Club Car |