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Old 12-01-2013, 01:59 AM   #1
kingmods
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Join Date: Nov 2013
Location: Oregon
Posts: 40
Default 125cc Honda Motorcycle Cloan into EZGO Electric

Hi, I am Kevin and new to the site. This site it great and has a lot of great information. I started this project in the fix and repair area but it seems to me it belongs here. I bought my 1984 marathon from a garage sale for $150.00 several years ago. I fixed it replaced a couple batteries repaired things here and there until a majority of the batteries went bad. I then converted it to gas with a 206cc Briggs and Stratton I had laying around. It worked but didn't go very good and had no reverse. So I pulled the engine and bought a 125cc Honda cloan engine on ebay. I have learned a lot from the members posts but I didn't see anybody using the original electric rear end most people seem to find a rear end with reverse. I have looked on craigslist and have not been able to find anything that I can afford on my budget. So here are some pics of the project.
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Old 12-01-2013, 02:02 AM   #2
kingmods
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E-Z-GO
 
Join Date: Nov 2013
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Default Re: 125cc Honda Motorcycle Cloan into EZGO Electric

This is the 206cc Briggs and Stratton Setup.
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Old 12-01-2013, 02:07 AM   #3
kingmods
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Default Re: 125cc Honda Motorcycle Cloan into EZGO Electric

I got a 5" block Lift and new 22 inch tires
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Old 12-01-2013, 02:11 AM   #4
kingmods
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Default Re: 125cc Honda Motorcycle Cloan into EZGO Electric

This is the start of the cradle for the engine.
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Old 12-01-2013, 02:14 AM   #5
kingmods
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Default Re: 125cc Honda Motorcycle Cloan into EZGO Electric

This is where I was yesterday.
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Old 12-01-2013, 02:23 AM   #6
kingmods
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Default Re: 125cc Honda Motorcycle Cloan into EZGO Electric

This is what I got done today. I forgot to order a gas tank so I made a bracket for a Honda CT70 fuel tank I had laying around so I could fire it up. It runs good but I still need to make throttle linkage, Shift linkage, and weld the muffler on, as well as move the carburetor lower so the seat wont rub on it.
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Old 12-01-2013, 02:34 AM   #7
kingmods
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Default Re: 125cc Honda Motorcycle Cloan into EZGO Electric

http://www.youtube.com/watch?v=kE9Yk...ature=youtu.be

Here is a video of firing it up.
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Old 12-01-2013, 09:50 AM   #8
rifter
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Default Re: 125cc Honda Motorcycle Cloan into EZGO Electric

With all that extra room I would have hid the gas tank. Never seen an engine setup like that, good thinking. Will the shaft on your pinion have support when you gas it?
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Old 12-01-2013, 12:40 PM   #9
kingmods
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Posts: 40
Default Re: 125cc Honda Motorcycle Cloan into EZGO Electric

I will put the motor cover with the front bearing on the pinion before I drive it. I hope it holds up. I put the gas tank up high because the carb is up high and I don't have a fuel pump. I just wanted to make sure it runs before I proceed any further.
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Old 12-02-2013, 01:18 AM   #10
kingmods
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Location: Oregon
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Default Re: 125cc Honda Motorcycle Cloan into EZGO Electric

Today I moved the carburetor to the back, finished the exhaust, finished the wiring and put in a kill switch, I also changed the gas tank. I took it for a ride but its geared like a tractor. so I will have to work on gearing next.
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