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Electric Club Car Electric DS, and Precedent golf cars |
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11-17-2022, 10:36 PM | #1 |
Not Yet Wild
Join Date: Sep 2017
Location: New Italy, Australia
Posts: 34
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Club Car motor flood rescue
Hey guys. Need advice. Our old Club Car buggy went under in a recent flood event and I’m trying to bring it back to life. The motor had seized and we could therefore not push the cart forward or backwards as the rear wheels refused to spin in the same direction. So we had to lift the back and drag it into the workshop.
I managed to remove the motor and I have managed to crack it open. It looks really bad but I’m hoping it is saveable. The problem is that it looks totally different to what I’ve seen on Yoitube and also the service manual I have downloaded. The motors I’ve seen been taken apart have slots for the posts going to the brushes but mine doesn’t have these. The posts are bolted straight through the motor chassis. I’ve managed to open a small gap between the motor and the back plate but I haven’t been brave enough to push it out further as I don’t want to to damage the brush assembly. Can someone please tell me what’s inside and how I can safely get the rotor out? Added: I’m not looking for advice on whether or not to undertake this job. I’m looking for anyone that may have a link to a video or workshop manual dealing with this particular motor, or sone one that has actually undertaken a rebuild of this particular motor. Thanks. |
11-17-2022, 10:59 PM | #2 |
Gone Wild
Join Date: Apr 2017
Location: SE TN
Posts: 2,217
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Re: Club Car motor flood rescue
I think the best thing to do with that motor is put it in a black plastic bag and put it by the road. Just being honest.
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11-18-2022, 12:18 AM | #3 |
Not Yet Wild
Join Date: Sep 2017
Location: New Italy, Australia
Posts: 34
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Re: Club Car motor flood rescue
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11-18-2022, 12:23 AM | #4 |
Nincompoop village idiot
Join Date: Apr 2018
Location: Michigan
Posts: 9,625
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Re: Club Car motor flood rescue
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11-17-2022, 11:05 PM | #5 |
Nincompoop village idiot
Join Date: Apr 2018
Location: Michigan
Posts: 9,625
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Re: Club Car motor flood rescue
Yeah that motor is trash. I wouldn’t even bother trying to do anything with it.
Looks like it was submerged for a while. You’re going to have a LOT of work to do… brakes, wheel bearings in the front and rear and differential bearings are probably trash as well so plan on taking the rear axle apart and replacing all those. Controller, FNR, and wiring harness and pretty much anything else electronic are also likely well beyond the point of salvage. I’d start fresh. Get ahold of David hicks at revolution golf cars. Get an IQ conversion kit with the MCOR. New alltrax controller and a new motor and you should be set. He can get you all the hub bearings and other bearings as well, since he is a club car dealer. I’d HIGHLY recommend replacing literally everything and rebuilding the entire cart if you plan to keep it. Otherwise you’re gonna keep chasing gremlins until the end of time, or until you eventually replace everything anyway |
11-18-2022, 07:57 AM | #6 |
Gone Wild
Join Date: Jun 2017
Location: Savannah, GA
Posts: 6,539
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Club Car motor flood rescue
That motor is probably done. And the brake hubs are probably locked up too. It’s usually not just the motor.
The reason you can’t get the backplate off is probably because the armature is rusted to the field coils on the inside of the motor case. If that’s the case it’s very unlikely to be salvageable, but you could try tapping on the splined end to see if it will come out. The other option is to force the backplate off. The small ring that holds the bearing in the cast end cap will break but it isn’t that important. Be aware of the internal cables from the brushes going to the A1/A2 studs. They aren’t that long. |
11-18-2022, 08:23 AM | #7 | |
Not Yet Wild
Join Date: Sep 2017
Location: New Italy, Australia
Posts: 34
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Re: Club Car motor flood rescue
Quote:
Great point re the brakes but I disassembled them a while ago, thinking they were causing the locked wheels. But they weren’t. It was the rotor being stuck inside the stator due to silt and crap building up and bridging the gap between stator and rotor. As soon as I removed the motor from the transaxle housing the wheels were spinning freely again. |
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11-18-2022, 08:52 AM | #8 |
Gone Wild
Join Date: Sep 2020
Location: Greater Myrtle Beach Area
Posts: 151
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Re: Club Car motor flood rescue
When posting on public forums you'll get all kinds of feedback. Take the good, ignore what you want to; and keep the commentary to yourself. The folks that replied to you have helped countless others, if you don't like what they have to say move on to the next reply.
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11-18-2022, 09:55 AM | #9 |
Gone Wild
Join Date: May 2012
Location: Rio Verde, Az
Posts: 7,120
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Re: Club Car motor flood rescue
If the motor wouldn't turn, you are going to find a mess around the brushes. It may be fixable but you will need new brush holders and a new bearing and a whole lot of cleaning. I don't know how to get that particular motor apart. I have only rebuilt Hitachi motors from Yamaha carts and they have two small bolts on the end holding things in place.
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11-18-2022, 03:55 PM | #10 | |
Not Yet Wild
Join Date: Sep 2017
Location: New Italy, Australia
Posts: 34
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Re: Club Car motor flood rescue
Quote:
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