lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Modified Golf Carts > Big Block Talk! > Clone Engine Swaps


Post New Thread  Reply
 
Thread Tools Display Modes
Old 05-09-2016, 08:38 PM   #1
Steelerboy27
Not Yet Wild
 
Steelerboy27's Avatar
E-Z-GO
 
Join Date: Apr 2016
Location: Ohio
Posts: 58
Default Marathon engine swap done, now on to the rear diff

Well, I've completed the engine swap but since I found a great deal on a 4 cycle rear diff I've moved onto that part of the build. I've got the rear dropped and pulled the driven clutch. The clutch came right off but I'm having issues with it not wanting to separate. I've pulled the snap ring but the clutch just isn't separating, I've got it soaking in blaster with hopes it decides to cooperate...

Here are a few pics..
Attached Images
File Type: jpg 20160509_202445_resized.jpg (202.2 KB, 0 views)
File Type: jpg 20160509_202454_resized.jpg (196.5 KB, 0 views)
File Type: jpg 20160509_202551_resized.jpg (258.8 KB, 0 views)
File Type: jpg 20160509_202610_resized.jpg (192.5 KB, 0 views)
File Type: jpg 20160509_204345_resized.jpg (99.2 KB, 0 views)
Steelerboy27 is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 05-10-2016, 07:42 AM   #2
slonomo
Searching for The Way
 
slonomo's Avatar
Yamaha
 
Join Date: Oct 2009
Location: Medina, Ohio (NEOHIO)
Posts: 11,436
Default Re: Marathon engine swap done, now on to the rear diff

I took mine in to a shop and they had to use a press of some sort. Not really sure what they ended up doing. The did tell me that the clutch getting stuck is a common problem. Someone will chime in.
slonomo is offline   Reply With Quote
Old 05-10-2016, 11:09 AM   #3
Steelerboy27
Not Yet Wild
 
Steelerboy27's Avatar
E-Z-GO
 
Join Date: Apr 2016
Location: Ohio
Posts: 58
Default Re: Marathon engine swap done, now on to the rear diff

I started with 2 driven clutches, one that came in the newer rear and then the original, unfortunately I found out how much force I can put on one..... :(

Not much, which I already knew, but of course my eagerness got in the way. Everything I've been reading is to gently beat around the helix it until it gives. I have a real problem with gentle ;)
Steelerboy27 is offline   Reply With Quote
Old 05-11-2016, 07:37 AM   #4
slonomo
Searching for The Way
 
slonomo's Avatar
Yamaha
 
Join Date: Oct 2009
Location: Medina, Ohio (NEOHIO)
Posts: 11,436
Default Re: Marathon engine swap done, now on to the rear diff

Sounds like me! Good luck bro!
slonomo is offline   Reply With Quote
Old 05-12-2016, 05:53 AM   #5
Steelerboy27
Not Yet Wild
 
Steelerboy27's Avatar
E-Z-GO
 
Join Date: Apr 2016
Location: Ohio
Posts: 58
Default Re: Marathon engine swap done, now on to the rear diff

[IMG][/IMG]


Finally got it apart last night, I'm thinking this may have been my issue ;)
Steelerboy27 is offline   Reply With Quote
Old 05-12-2016, 06:15 AM   #6
Steelerboy27
Not Yet Wild
 
Steelerboy27's Avatar
E-Z-GO
 
Join Date: Apr 2016
Location: Ohio
Posts: 58
Default Re: Marathon engine swap done, now on to the rear diff

Here are a few other pics, as you can see my ramps were completely wore one one clutch and then the other clutch the ramp screws broke so I combined the 2 clutches to make one good one....









Steelerboy27 is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Modified Golf Carts > Big Block Talk! > Clone Engine Swaps


Thread Tools
Display Modes


Similar Threads
Thread Forum
88 electric marathon rear diff fluid change Electric EZGO
1986 Marathon, 1991 C/C rear diff, 480 Phazer sled motor Sled Engine Swaps
CarryAll 272 rear diff swap. Gas Club Car
92 marathon engine swap Gas EZGO
91 Marathon Engine Swap Gas EZGO


All times are GMT -5. The time now is 10:06 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.