DCS solenoid no click hot resistor

RCR808 · 01-13-2020, 01:50 PM

Troubleshooting an EZGO DCS cart that has fully charged batteries ~37.***V
Batt side of sol Vref, cont side of sol 35.5v, coil posts Vref. Pedal depressed no click. Checked ITS input 12v(<14-15v) output 0.5v(w/in 0.4-1.5v). So replaced Controller same problem, so I tried replacing the ITS same readings at input and output. Also realized that the solenoid resistor is extremely hot, with key off or FnR in neutral the resistor cools down but with key on and in fwd or rev resistor gets extremely hot w/o depressing pedal. Replaced solenoid still the same problem resistor heats up. I’m out of ideas and puzzled unless the new controller was bad to begin with?

01-13-2020, 01:50 PM	#1
RCR808 Not Yet Wild Join Date: Aug 2012 Posts: 9	DCS solenoid no click hot resistor Troubleshooting an EZGO DCS cart that has fully charged batteries ~37.***V Batt side of sol Vref, cont side of sol 35.5v, coil posts Vref. Pedal depressed no click. Checked ITS input 12v(<14-15v) output 0.5v(w/in 0.4-1.5v). So replaced Controller same problem, so I tried replacing the ITS same readings at input and output. Also realized that the solenoid resistor is extremely hot, with key off or FnR in neutral the resistor cools down but with key on and in fwd or rev resistor gets extremely hot w/o depressing pedal. Replaced solenoid still the same problem resistor heats up. I’m out of ideas and puzzled unless the new controller was bad to begin with?
RCR808 Not Yet Wild Join Date: Aug 2012 Posts: 9

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