lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car
Gas Club Car Gas DS, and Precedent golf cars



Post New Thread  Reply
 
Thread Tools Display Modes
Old 11-08-2014, 10:26 AM   #1
Thimmesch1
Getting Wild
 
Join Date: Jul 2010
Posts: 125
Default club car ds rear end locked up, rebuild?

I took locked up rear end assembly out drained oil
https://www.dropbox.com/s/mmfrw55mf6...43.34.jpg?dl=0

took out the 10 bolts holding the axle tube on and they came off easy
removed the bolts holding the case together,tapped with a dead blow hammer till it separated
https://www.dropbox.com/s/0jr2eb13z8...55.51.jpg?dl=0
https://www.dropbox.com/s/0zcsxtqn7c...04.44.jpg?dl=0

once the case is separated I can see the bearings cage missing and all bearings are to one side on this shaft.
https://www.dropbox.com/s/0ffmh32xuo...21.18.jpg?dl=0

I was thinking I was looking for stuck synchros,i do have a gear puller and access to a press
1.where are the synchros?
2.as long as I'm in here, what should I be replacing? part #s would be helpful or any sponsors have a parts diagram?
Thanks
Thimmesch1 is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 11-08-2014, 10:50 AM   #2
lockman1
What the ....?
 
lockman1's Avatar
Club Car
 
Join Date: Jan 2007
Location: N.E. Wisconsin
Posts: 14,929
Default Re: club car ds rear end locked up, rebuild?

Stating the year of the cart would help... but, I can already tell it's a pre-97 trans.
This is from a 1995 IPL:

(click pics to expand, or right click to save)

img087.jpg

img088.jpg

lockman1 is offline   Reply With Quote
Old 11-08-2014, 01:22 PM   #3
Thimmesch1
Getting Wild
 
Join Date: Jul 2010
Posts: 125
Default Re: club car ds rear end locked up, rebuild?

thanks! yea it is pre 91,has the side valve engine.
Thimmesch1 is offline   Reply With Quote
Old 11-08-2014, 01:39 PM   #4
Thimmesch1
Getting Wild
 
Join Date: Jul 2010
Posts: 125
Default Re: club car ds rear end locked up, rebuild?

I do not think that is the right diagram,mine is different.
Thanks
Thimmesch1 is offline   Reply With Quote
Old 11-08-2014, 01:55 PM   #5
Thimmesch1
Getting Wild
 
Join Date: Jul 2010
Posts: 125
Default Re: club car ds rear end locked up, rebuild?

I found a parts diagram,it is not the transmission I was looking for but the drive unit. I haven't got into the transmission yet.
Thanks
Thimmesch1 is offline   Reply With Quote
Old 11-08-2014, 01:58 PM   #6
lockman1
What the ....?
 
lockman1's Avatar
Club Car
 
Join Date: Jan 2007
Location: N.E. Wisconsin
Posts: 14,929
Default Re: club car ds rear end locked up, rebuild?

Ummm... OoooKaay?

Here is an 84 to 91 diagram, and all of the part numbers are the same!

http://www.golfcartpartsdirect.com/Category/79
lockman1 is offline   Reply With Quote
Old 11-08-2014, 02:04 PM   #7
lockman1
What the ....?
 
lockman1's Avatar
Club Car
 
Join Date: Jan 2007
Location: N.E. Wisconsin
Posts: 14,929
Default Re: club car ds rear end locked up, rebuild?

Quote:
Originally Posted by Thimmesch1 View Post
I found a parts diagram,it is not the transmission I was looking for but the drive unit. I haven't got into the transmission yet.
Thanks
I just saw this...
the diagram (and part#'s) I posted earlier were for the lower unit (transaxle)
the upper unit is the transmission! (the Club Car illustration is goofy about not specifying that!)

I think...?
lockman1 is offline   Reply With Quote
Old 12-07-2014, 02:10 PM   #8
Thimmesch1
Getting Wild
 
Join Date: Jul 2010
Posts: 125
Default Re: club car ds rear end locked up, rebuild?

Thanks
replaced 2 bearings and it is working great.
Thimmesch1 is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car




Similar Threads
Thread Forum
rear end locked up Electric EZGO
Locked up rear end Electric Club Car
Locked up rear end Electric Club Car
Rear end locked up Electric EZGO
Rear end locked up? Gas EZGO


All times are GMT -5. The time now is 10:53 AM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.