Main Wire Harness Replacement Question

Micbad · 07-27-2021, 09:04 AM

Hello All,

I have a 1999 EZGO TXT DCS cart frame / rolling chasis. Everything (all switches etc) will need replacement and the wiring harness was mostly missing. I am heavily modifying the cart and plan to either go with a 48V or 72V system. If I were to go 48V which main wiring harness should I go get to start with that would provide a good backbone for the system. Would you recommend a different harness if I go 72V?

If you have OEM part numbers that's very handy too!

Mike

kgsc · 07-27-2021, 09:11 AM

Main harness for the 48txt cart is 620964. That has the 16 pin molex plug for the original 1206 Curtis and most of the other wires.

Micbad · 07-27-2021, 09:44 AM

Thanks KGSC - What years was that harness used? Want to get remaining part numbers for all other plug in harneses that work with this main harness.

Micbad · 07-27-2021, 02:45 PM

Quote:

Originally Posted by Micbad

Thanks KGSC - What years was that harness used? Want to get remaining part numbers for all other plug in harneses that work with this main harness.

I found it on a cross reference doc!

thank you!

kgsc · 07-27-2021, 03:53 PM

Those harnesses aren’t cheap. I think I would make the smaller ones or modify the ones that you have.

07-27-2021, 09:04 AM	#1
Micbad Not Yet Wild Join Date: Jul 2021 Location: DFW Posts: 41	Main Wire Harness Replacement Question Hello All, I have a 1999 EZGO TXT DCS cart frame / rolling chasis. Everything (all switches etc) will need replacement and the wiring harness was mostly missing. I am heavily modifying the cart and plan to either go with a 48V or 72V system. If I were to go 48V which main wiring harness should I go get to start with that would provide a good backbone for the system. Would you recommend a different harness if I go 72V? If you have OEM part numbers that's very handy too! Mike

07-27-2021, 09:11 AM	#2
kgsc Gone Wild Join Date: Dec 2009 Location: Aiken, SC Posts: 13,187	Re: Main Wire Harness Replacement Question Main harness for the 48txt cart is 620964. That has the 16 pin molex plug for the original 1206 Curtis and most of the other wires.

07-27-2021, 09:44 AM	#3
Micbad Not Yet Wild Join Date: Jul 2021 Location: DFW Posts: 41	Re: Main Wire Harness Replacement Question Thanks KGSC - What years was that harness used? Want to get remaining part numbers for all other plug in harneses that work with this main harness.

07-27-2021, 03:53 PM	#5
kgsc Gone Wild Join Date: Dec 2009 Location: Aiken, SC Posts: 13,187	Re: Main Wire Harness Replacement Question Those harnesses aren’t cheap. I think I would make the smaller ones or modify the ones that you have.

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