Battery Charger not turning off

[jimbrooks333]

Hey all! New to the forum and appreciate all the insight!

Posting today about the battery charger not turning off. I plugged in the cart last night after our normal drive downtown. Plugged in around 10:30pm. Went outside into the garage this morning around 7 and it seemed like the charger was still on. I opened up the hood and heard the battery water boiling. The charger light was BLINKING at 100 yet i still heard the charger on.

Is my battery charger ok? Any advise would be appreciated!

Some back round on cart. Cart is new, about 50 miles. Have done all of the reprogramming read about on the forum. Just filled battery water for the first time making sure not to over fill two days ago with distilled water.

[jimbrooks333]

I went ahead and did the cluster reset procedure. Left plugged in and the charger turned off after 30 minutes of charging. Will update with any more info

[TheZone]

Can you explain what how to do the cluster reset please. My cart battery percentage always stays at 100%.

[jimbrooks333]

Originally Posted by TheZone

Can you explain what how to do the cluster reset please. My cart battery percentage always stays at 100%.

Here is the procedure.

1.Charge cart fully
2.Unplug Charging Cord
3.Drive Cart for a minute or two, return to charging cord
Turn Key switch to off position
4.Plug Charging cord in
Wait for lights on charger to light up on charger display
5. Cycle Key on and off position 4 to 5 times
This should recalibrate the cluster and reset the charging meter to 100%

I then left charger in at that point and it shut off after charging (im assuming) the amount i drove for the minte or two in steps above

[TheZone]

Thank you. I will try it for sure.

[Stano7]

The cluster issue is a warranty item. If you call your dealer they should replace it for free. There have been a number of people with this problem.

[jimbrooks333]

Originally Posted by Stano7

The cluster issue is a warranty item. If you call your dealer they should replace it for free. There have been a number of people with this problem.

Thank you!!

[DLFalcon]

Originally Posted by jimbrooks333

I went ahead and did the cluster reset procedure. Left plugged in and the charger turned off after 30 minutes of charging. Will update with any more info

Hey Jim any updates on this? I picked up a 2021 i60 last week and I’m having the same charger issue, left charging over night and came outside to hear the water boiling noise and charger was hot!

Did your reset solve this issue permanently?

Not sure what to do, I don’t want to fry these brand new batteries.

I have the 8 6v Conversion.

[jimbrooks333]

Originally Posted by DLFalcon

Hey Jim any updates on this? I picked up a 2021 i60 last week and I’m having the same charger issue, left charging over night and came outside to hear the water boiling noise and charger was hot!

Did your reset solve this issue permanently?

Not sure what to do, I don’t want to fry these brand new batteries.

I have the 8 6v Conversion.

Hi! Reset of the cluster has helped so far. It hasnt happened again since doing it! I also did contact Icon and get a new cluster but the calibration of it was off and so input the old cluster back on.

Try a reset process and monitor it! Thats what I have done and so far so good!