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Old 12-18-2021, 03:56 AM   #1
Pompie8
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Default Gas Club Car starting and charging current

Does anyone know what the typical starting and charging current is on the pre 2000 Club Car?
Can't find anything on the forums.
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Old 12-18-2021, 12:24 PM   #2
Fairtax4me
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Default Re: Gas Club Car starting and charging current

Key on, press pedal, the solenoid engages and the starter generator spins and turns the engine. Once the engine is running and over a certain RPM the starter then starts generating DC power that gets sent back to the battery via the solenoid.
The voltage regulator allows for a change in current through the generator field winding to control voltage output from the starter generator.

Minor variations for a key start cart vs a pedal start, but the concept is the same across the entire 35 years or so of Club Car gasoline engine carts.
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Old 12-19-2021, 08:54 AM   #3
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Default Re: Gas Club Car starting and charging current

Not quite what I was asking, I would like to know what the typical starting current and charging current values are. (amperes).
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Old 12-19-2021, 10:41 AM   #4
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Default Re: Gas Club Car starting and charging current

I understand the stock generator is only designed for about 17 amps of output. I've never seen a figure quoted for starting amps, but my guess is probably under 75 amps.
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Old 12-19-2021, 11:58 AM   #5
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Default Re: Gas Club Car starting and charging current

I know the initial current on start will be very high then drop off as the S/G picks up speed until the engine starts. I'm going to do some tests if I can get the required equipment. I suspect charging current would be somewhere under 10 amps with a healthy battery etc.
I'm thinking this info could be useful when diagnosing start / charge problems.
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Old 12-19-2021, 01:05 PM   #6
Fairtax4me
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Default Re: Gas Club Car starting and charging current

Depends which unit you have.
The older starters were something like 0.9hp, newer ones are around 1.4hp. 60 to 100 amps I would guess.
The charge amperage varies somewhat as well, but 15-17 amps is probably normal as meimk said.
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Old 12-29-2021, 10:36 AM   #7
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Default Re: Gas Club Car starting and charging current

Ok done some tests but obviously the results will differ somewhat from engine to engine depending on the compression etc:-
NO LOAD START CURRENT (BELT REMOVED) - 30/35 AMPS
NO LOAD RUN CURRENT (BELT REMOVED) - 12 AMPS
FULL LOAD START CURRENT - 50/60 AMPS
FULL LOAD RUN CURRENT - 20/25 AMPS
CHARGING CURRENT <5 AMPS (but again totally dependent on battery specs and state of charge).
I must admit I was a little surprised at the full load results being so low, I was expecting up to 100 amps. I was influenced though by the massive starting currents required by car starter motors, but thinking about it the S/G is nothing like a car starter motor which is a virtual short circuit on initial start.
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Old 02-23-2022, 11:34 AM   #8
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Default Re: Gas Club Car starting and charging current

Good info thank you, I was wondering this myself.
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