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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



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Old 10-22-2010, 03:41 PM   #1
oletop
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Default 1995 Medalist Rebuild

Well I am still offshore, but I have started ordering parts for my 1995 Marathon Series cart. Since I plan on redoing just about everything I purchased a Logisystems 480 AMP 36-48 volt speed controller and 48 volt 200amp Heavy Duty 600 amp peak Solenoid with a new diode and resistor from ScottyB. Thanks ScottyB for all of your help. I really appreciate you working with me. I also purchased an HD F&R switch from one of the site sponsors. I have 2ga. welding cables to replace all of the 6ga cables. I will also be converting to a 48 volt system. This should be a pretty good start for now. I can't wait to get home and begin the build. I will have pics when I get home of the cart as it sits and I will take pics as I go. Wish me luck as it is my first cart and first rebuild. Thanks to all of you that have answered and responded to my questions. I am sure I will have plenty more for ya'll.

Thanks,

David J.
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Old 10-22-2010, 09:01 PM   #2
LostHusker
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Default Re: 1995 Medalist Rebuild

Look forward to the build, good luck!
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Old 10-27-2010, 07:43 PM   #3
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Default Re: 1995 Medalist Rebuild

Well I got home today and it was like Christmas. My wife had all of the parts that I had ordered stacked on a chair just inside my front door. I opened all of them and can't wait to start putting them on the cart. I went outside and craked up the pressure washer and cleaned the cart real good. I took the bolts out of the controller and the F&R switch. I will be upgrading all of this. Well I will be hunting with my daughter for the weekend, but we will be working on it again Sunday. I will post some pics of the cart as it was when I got it.
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Old 10-27-2010, 08:45 PM   #4
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Default Re: 1995 Medalist Rebuild

Here are some pics as it looked when I got it. I am starting the rebuild this Sunday. I'll take pics as I go.
Attached Images
File Type: jpg IMAG0026.jpg (195.0 KB, 46 views)
File Type: jpg IMAG0027.jpg (186.6 KB, 83 views)
File Type: jpg IMAG0028.jpg (195.6 KB, 46 views)
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Old 10-31-2010, 07:09 PM   #5
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Default Re: 1995 Medalist Rebuild

She is gutted. I removed all of the electrical equipment today. I plan on buiding a new battery rack tomorrow.
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File Type: jpg Day One Gutted.jpg (134.2 KB, 33 views)
File Type: jpg Gutless.jpg (72.5 KB, 37 views)
File Type: jpg Stock Motor.jpg (102.8 KB, 29 views)
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Old 10-31-2010, 07:13 PM   #6
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Default Re: 1995 Medalist Rebuild

Take pics as you go, have fun doing it.!
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Old 10-31-2010, 07:18 PM   #7
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Default Re: 1995 Medalist Rebuild

Just posted some pics of the battery compartment gutted.
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Old 10-31-2010, 07:45 PM   #8
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Default Re: 1995 Medalist Rebuild

Ya done yet ? :) Looking forward to seeing your build !
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Old 11-01-2010, 07:07 PM   #9
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Default Re: 1995 Medalist Rebuild

Tinkered with the oldMedalist todday. I removed the old rusted out battery rack and built a new one. I know I can not compete with some of the fabricators on here, but it will serve its purpose. Here are some pics. Tomorrow I plan on making up all of my new 2ga cables. If I have time I will startmounting in the new electronics and stuff. I'll keep ya'll posted as I progress with the rebuild.
Attached Images
File Type: jpg Old Battery Rack Removed.jpg (42.6 KB, 19 views)
File Type: jpg Old Battery Rack Removed 2.jpg (88.3 KB, 18 views)
File Type: jpg Almost done Battery Rack.jpg (46.7 KB, 21 views)
File Type: jpg Battery Rack Complete.jpg (60.7 KB, 26 views)
File Type: jpg Battery Rack Complete 2.jpg (48.2 KB, 26 views)
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Old 11-01-2010, 07:12 PM   #10
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Default Re: 1995 Medalist Rebuild

Looks good, if you are going to use battery hold downs you will need 2 tabs in the middle
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