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Old 03-21-2020, 05:57 PM   #11
S-N-R Customs
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Default Re: Club Car Electric Solid Front Axle


Here’s the rough material (3/8”) for the inner and outer knuckles.


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Old 03-21-2020, 05:58 PM   #12
S-N-R Customs
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Default Re: Club Car Electric Solid Front Axle


Starting to build the knuckles.


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Old 03-21-2020, 05:59 PM   #13
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Default Re: Club Car Electric Solid Front Axle


Here are the knuckles roughed out. Holes are off center so the axle will be in the center after assembly.
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Old 03-21-2020, 06:00 PM   #14
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Default Re: Club Car Electric Solid Front Axle


Mounting the outer knuckles to the tube ends.


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Old 03-21-2020, 06:00 PM   #15
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Default Re: Club Car Electric Solid Front Axle


Rough preview of knuckle assembly.


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Old 03-21-2020, 06:01 PM   #16
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Default Re: Club Car Electric Solid Front Axle


Mounting the inner knuckles to the axle tubes.


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Old 03-21-2020, 06:02 PM   #17
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Default Re: Club Car Electric Solid Front Axle


Where I stand at the moment. Knuckles are clamped together and I’m just figuring out my next steps. I have about 10-11 hours in the project so far. Hopefully be all done by next weekend.


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Old 03-21-2020, 06:08 PM   #18
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Default Re: Club Car Electric Solid Front Axle

Great job. Nice machine work
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Old 03-22-2020, 05:12 PM   #19
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Default Re: Club Car Electric Solid Front Axle


I drilled the holes through the u-joints and outer axles this morning. (The axles were harder than Ryan Seacrest watching Brokeback Mountain...) but I got through them with carbide.


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Old 03-23-2020, 05:58 AM   #20
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Default Re: Club Car Electric Solid Front Axle

I would love to have your skills, nice work.
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