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Old 01-12-2010, 10:17 AM   #1
1999flhrci
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Default Replacing kingpins & bushings G16

Is replacing the kingpin and bushing kits something that can be done at home or does it require machining and a press? It's a '98 G16. Just want to know before I tear it down.
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Old 01-12-2010, 10:20 AM   #2
DOOmsman
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Default Re: Replacing kingpins & bushings G16

My g8 was done at home with hand tools and a 12 inch heavy duty c clamp.
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Old 01-13-2010, 06:43 AM   #3
kogieblack
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Default Re: Replacing kingpins & bushings G16

Easy to do. A hammer and maybe a nail to push the lock out. If it's rusted, then it may be a little difficult.
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Old 01-13-2010, 09:32 AM   #4
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Default Re: Replacing kingpins & bushings G16

Pretty simple and should be able to do them at home as long as they are not completely seized up. You'll need a hammer and small punch to knock out the roll pin. Be sure to clean and grease the new ones and install the little rubber/plastic caps on top.

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Old 01-13-2010, 02:03 PM   #5
1999flhrci
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Default Re: Replacing kingpins & bushings G16

That's pretty much what I was thinking but I wanted to hear it from the experts. Wish me luck. Parts are on the way.
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Old 01-13-2010, 02:58 PM   #6
joefixit
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Default Re: Replacing kingpins & bushings G16

Agree with you guys... A do it at home job... just a note: I modified my spindles slightly and added grease zirks to the spindle body to aid in maintaining bushings and try to get some added life ...
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Old 01-17-2010, 08:54 PM   #7
1999flhrci
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Default Re: Replacing kingpins & bushings G16

Thanx for all the advice. I finished the job today. It went very smooth. Easy but greasy.
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Old 01-18-2010, 08:43 AM   #8
Mike Mac
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Default Re: Replacing kingpins & bushings G16

Joe, did you flat side the king pin, or did you drill holes in it to feed the bushings?
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Old 01-18-2010, 10:27 AM   #9
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Default Re: Replacing kingpins & bushings G16

Quote:
Originally Posted by 1999flhrci View Post
Thanx for all the advice. I finished the job today. It went very smooth. Easy but greasy.
Its no fun if you dont get greasy.
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Old 01-18-2010, 10:53 AM   #10
joefixit
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Default Re: Replacing kingpins & bushings G16

Hey Mike,, After pulling mine apart and seeing the severe wear, Decided there had to be a better way. I used a hacksaw on the inside of the bore of the spindle body top to bottom. carefully cut in apprx 1/16 just the width of the blade to intersect with the location of the zirk hole. It was pretty easy and works like a charm.. the grease has no where else to go but thru the bushings.I guess the idea of flat siding the pin would work as well.
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