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Electric Club Car Electric DS, and Precedent golf cars |
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Thread Tools | Display Modes |
11-07-2019, 01:08 AM | #21 | |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,215
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Re: Diode on solenoid melts
Quote:
I now know which wiring diagram to look at because yours did not come with 2 solenoids. I asked you this in post #5. |
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11-07-2019, 06:49 AM | #22 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: Diode on solenoid melts
Maybe the colors look different in the picture, but it looks like You have a 240Ω pre-charge resistor, that is way too small for 48v and it will get hotter than the 5 watts rating could dissipate.
The correct size for a 48v system is 470Ω x 10 watts. Also, why is there two wires on the negative activation circuit? Is the OBC lockout by-passed and the old wire left in place? |
11-07-2019, 12:49 PM | #23 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,215
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Re: Diode on solenoid melts
Good catch Sergio. I knew something did not look right about that resistor.
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11-07-2019, 12:51 PM | #24 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,215
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Re: Diode on solenoid melts
Chandler this is what you should have:
On one large post: Red cable to pack positive, Red to OBC, Green to key switch and red to reverse buzzer. Other large post: Yellow cable to controller. One small post: Yellow to OBC. (This is your neg. side) Other small post: White/Black to FNR micro, Red to controller pin #1. |
11-07-2019, 01:03 PM | #25 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,215
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Re: Diode on solenoid melts
And as Sergio pointed out, there should be only 1 wire on the neg. activation (small) post.
Follow them and see if one goes to B- on the controller or to pack negative. |
11-07-2019, 11:32 PM | #26 |
Not Yet Wild
Join Date: Nov 2019
Location: Brandon Florida
Posts: 25
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Re: Diode on solenoid melts
Thanks guys was a 14hr day at work today I tried looking at wires and there’s all kind of stuff cut out I will be pulling body off to get a good look at where everything goes.
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11-07-2019, 11:59 PM | #27 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,215
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Re: Diode on solenoid melts
Just remember your solenoid has a built in diode that has to have the small wires oriented one way only. Most others it does not matter.
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11-10-2019, 09:57 PM | #28 |
Not Yet Wild
Join Date: Nov 2019
Location: Brandon Florida
Posts: 25
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Re: Diode on solenoid melts
Ok so body is off. One yellow wire goes to obc red wire withe resistor or diode built in goes to obc. Other yellow wire goes to a relay under dash. Big yellow to controller big black to positive. Other red goes to a white wire black trace to the micro switch on for switch. Also I found a box under floor that has wires going to it not sure what it is.
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11-10-2019, 09:59 PM | #29 |
Not Yet Wild
Join Date: Nov 2019
Location: Brandon Florida
Posts: 25
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Re: Diode on solenoid melts
Also when I bought new controller it was a upgraded 700 watt
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11-11-2019, 09:35 AM | #30 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: Diode on solenoid melts
Your last picture shows the Serial Number, You have a DS Villager that was refurbished in 2003.
Here is Your wiring diagram which includes that additional yellow wire from the Solenoid to the brake lights relay: |
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