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Gas EZGO Gas EZGO Marathon, Medalist, TXT and RXV. |
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10-07-2021, 03:42 AM | #11 | |
Not Yet Wild
Join Date: Jul 2018
Posts: 33
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Re: 2001 gas wiring diagram
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07-31-2022, 07:01 AM | #12 |
Not Yet Wild
Join Date: Jul 2018
Posts: 33
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Re: 2001 gas wiring diagram
Back to this cart again. Just changed the pulsar and still no spark. Now.. new coil, new ignitor (module) and pulsar. I checked the resistance of all the wiring and it is good. The pulsar isn't breaking the ground. I hook ground to one of the wires at the unplugged pulsar, and the clip end of my test light to positive battery. I turn the motor over with the starter and probe the test light to the other end of the plug to the pulsar. It doesn't flash. The gap is set correctly at .025. I'm thinking that this cheap pulsar is no good?
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07-31-2022, 07:20 AM | #13 | |
Vintage tech
Join Date: Sep 2009
Location: South
Posts: 3,215
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Re: 2001 gas wiring diagram
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08-03-2022, 03:33 AM | #14 |
Not Yet Wild
Join Date: Jul 2018
Posts: 33
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Re: 2001 gas wiring diagram
Well ... the new one reads 200 ohms and the old one 20 ohms. Gues I'll put the old one back on and look for a bad module or bad ground somewhere.
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08-03-2022, 07:05 AM | #15 | |
Vintage tech
Join Date: Sep 2009
Location: South
Posts: 3,215
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Re: 2001 gas wiring diagram
Quote:
I noticed this post started last year and you mentioned you were buying the OEM ignitor ? Did you do that because they are no longer available ? Call some ezgo dealers and see what they have. Did this cart have the OEM ignitor on it to begin with ? They can only be tested on a running cart. |
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08-21-2022, 03:27 AM | #16 | |
Not Yet Wild
Join Date: Jul 2018
Posts: 33
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Re: 2001 gas wiring diagram
Quote:
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08-21-2022, 03:36 AM | #17 |
British born Nincompoop
Join Date: Feb 2007
Location: United Kingdom
Posts: 2,461
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Re: 2001 gas wiring diagram
Your inlet valves will almost certainly be tight and need adjustment. If you end up with several more threads above the locknut than the exhaust valves, then it is likely that the inlet valves need replacing as they are worn and sinking into the valve seat in the head.
Good luck trying to find a working igniter. |
08-22-2022, 02:23 AM | #18 |
Not Yet Wild
Join Date: Jul 2018
Posts: 33
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Re: 2001 gas wiring diagram
So I took the rocker cover off and saw a huge gap on the exhaust valve clearance on the suspect cylinder. The valve must've been stuck open at some point in time and got struck by the piston while cranking the engine. So I pulled the engine and took the head off. Pics attached
I will also order a new ignitor from my nearby Ezgo dealer. |
04-23-2023, 06:13 AM | #19 |
Not Yet Wild
Join Date: Jul 2018
Posts: 33
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Re: 2001 gas wiring diagram
Put new valves and valve seals in it last fall. Running like it should.
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04-23-2023, 06:44 AM | #20 |
British born Nincompoop
Join Date: Feb 2007
Location: United Kingdom
Posts: 2,461
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Re: 2001 gas wiring diagram
How did I miss your last post lol. Glad you got it running.
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