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Old 06-09-2017, 05:32 PM   #1
gardnerphoto
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Default Early 90's ezgo controller?

I have a early 90's ezgo controller cart,I have 37.3 volts on batteries,runs great on Jack stands,but when I remove from stands,goes for short while(5-7 foot)then cuts off,let the gas pedal up,push pedal down another 5-7 ft,same in reverse....help me?
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Old 06-10-2017, 09:09 PM   #2
cgtech
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Default Re: Early 90's ezgo controller?

Clip test leads to motor controller terminals B+ & B-. Repeat test. If voltage falls drastically, move test lead from B+ to other side of solenoid (the battery pack side, not controller side).
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Old 06-12-2017, 03:09 PM   #3
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Default Re: Early 90's ezgo controller?

Replaced controller,no change....
Replaced solenoid,no change...

Jumped key switch,fixed problem(so far)
Replaced key switch ,still working,(go fiqure)
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Old 06-12-2017, 03:21 PM   #4
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Default Re: Early 90's ezgo controller?

Sounds like the precharge resistor allowed the controller to store enough juice to jump just a few feet. It's a puzzle how the solenoid clicked if the key switch was bad, but hey, it works.

You now have a spare controller and solenoid, which you can just keep or sell.
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Old 06-12-2017, 03:26 PM   #5
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Default Re: Early 90's ezgo controller?

Is this the resistor that should be on the solenoid? This cart does not have one...
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Old 06-12-2017, 03:30 PM   #6
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Default Re: Early 90's ezgo controller?

Yes it is.

What type drive system do you have?

http://www.buggiesgonewild.com/elect...en-system.html
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Old 06-12-2017, 05:28 PM   #7
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Default Re: Early 90's ezgo controller?

1992 with controller
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Old 06-12-2017, 05:30 PM   #8
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Default Re: Early 90's ezgo controller?

Series
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Old 06-12-2017, 06:43 PM   #9
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Default Re: Early 90's ezgo controller?

See pic
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Old 07-01-2017, 12:31 PM   #10
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Default Re: Early 90's ezgo controller?

Problem solved: turns out it was key switch,riveted terminal on back of switch was loose!
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