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03-21-2023, 12:10 PM
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#351 |
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Gone Wild
Join Date: Nov 2021
Location: NW Indiana
Posts: 561
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Re: Planning Engine Swap
The 18" long harness that came with the switch is 1/8" thick with the insulation and 5/64" with the bare wire
Would this be 12G or 14G? |
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03-21-2023, 12:54 PM
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#352 |
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Gone Wild
Join Date: Nov 2021
Location: NW Indiana
Posts: 561
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Re: Planning Engine Swap
Do any of the wires going into or out of the key switch need to have a fuse?
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03-21-2023, 01:54 PM
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#353 |
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Gone Wild
Join Date: Nov 2021
Location: NW Indiana
Posts: 561
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Re: Planning Engine Swap
Hopefully 14g will work
I ordered 6 spools (15foot each) of all various colors for $25 shipped I'm going to add a 15amp inline fuse for the wire going from the battery to the switch |
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03-23-2023, 02:04 PM
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#354 | |
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Not Yet Wild
Join Date: Feb 2023
Location: Ohio
Posts: 7
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Re: Planning Engine Swap
Quote:
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03-24-2023, 07:56 AM
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#355 |
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Gone Wild
Join Date: Nov 2021
Location: NW Indiana
Posts: 561
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Re: Planning Engine Swap
I found a nice 90° fitting to get the exhaust away from the drive belt and the F/R cable
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03-25-2023, 07:34 PM
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#356 |
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Gone Wild
Join Date: Nov 2021
Location: NW Indiana
Posts: 561
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Re: Planning Engine Swap
Wired up temporarily to make sure it starts and stops
I couldn't get anything to work. Duh, the battery wasn't grounded and the engine ground strap was loose I ran the red wire coming from the voltage regulator directly to the battery I connected a yelllow wire to the magneto kill tab to the M tab on the switch I ran a black wire from the negative battery post to the G tab on the switch I ran a red wire from the positive battery post to the B tab on the switch I ran the white wire from the starter solenoid tab to the S tab on the switch I have the L tab and X tab unused on the switch, that I still need to connect the factory led headlights to the switch |
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03-26-2023, 09:58 AM
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#357 |
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Gone Wild
Join Date: Nov 2021
Location: NW Indiana
Posts: 561
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Re: Planning Engine Swap
I think I might need a new battery, or a larger battery?
It's taking a tad longer than I expected to start up Any ideas? |
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03-26-2023, 03:19 PM
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#358 |
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Gone Wild
Join Date: May 2010
Location: OHIO
Posts: 1,402
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Re: Planning Engine Swap
What’s the voltage of your battery when not cranking and cranking ?
How thick are your cables from the battery to the solenoid ? |
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03-26-2023, 06:57 PM
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#359 |
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Gone Wild
Join Date: Nov 2021
Location: NW Indiana
Posts: 561
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Re: Planning Engine Swap
Battery is 12.9v when not cranking
Drops off fast to 5.9v when trying to crank Will barely turn over by itself.....when/if the jump starter box is connected it will crank and start Deka Pro Master 426G 560c 450cc I have no idea the age of the battery, but it is trickled charged |
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03-26-2023, 07:00 PM
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#360 |
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Gone Wild
Join Date: Nov 2021
Location: NW Indiana
Posts: 561
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Re: Planning Engine Swap
I'm currently using the stock ezgo cable that is 6G
Positive Cable to the starter https://gcartparts.com/product/6-gauge-wire-assembly-24 Should I upgrade the battery and positive cable? |
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