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Electric Yamaha Electric Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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07-24-2021, 03:40 PM | #1 |
Not Yet Wild
Join Date: Jul 2021
Posts: 13
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2009 G29 YDRE brake play question
Hi all,
I purchased a 2009 G29 YDRE that did not have any brakes whatsoever, and this is my first venture into carts, so I wanted to check everyone's opinion on the brake play. The previous owner did replace the cable, and I am almost wondering if it's too long To test, I put the cart up on jacks and removed the spring to the brake lever. It seemed like the brake was activated because it was very hard to spin the wheels, all be it, if I wanted to, I could spin them. The transaxle has a yellow sticker on it. Not sure if that helps. In the one attached picture, the lever is pushed pretty far forward, and the angle of the cable would seem like it could really never get that far forward. Does this look like it's possible? Thanks all! |
07-24-2021, 04:16 PM | #2 |
Gone Wild
Join Date: May 2012
Location: Rio Verde, Az
Posts: 7,125
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Re: 2009 G29 YDRE brake play question
With the arm moving that far forward before engaging the brakes, they are probably worn enough to need replacement. I got a 2009 6 months ago and I had the same issue. I had a 2012 cart to compare it to and the brake arm engaged at a much more reasonable angle. I replaced the brakes - a fairly major job.
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07-24-2021, 04:30 PM | #3 |
Not Yet Wild
Join Date: Jul 2021
Posts: 13
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Re: 2009 G29 YDRE brake play question
After reading just about all the YDRE brake threads here, I figured that would be the case. Thank you for confirming. The cart does have fluid, and some decent amount of black sediment in there.
Is the attached image the correct kit for brakes? Sorry, I can't post links yet. Thanks again! |
07-24-2021, 05:10 PM | #4 |
Gone Wild
Join Date: May 2012
Location: Rio Verde, Az
Posts: 7,125
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Re: 2009 G29 YDRE brake play question
That looks like the kit I bought. Not from Yamaha but a hell of a lot cheaper and the parts looked fine to me. Be aware that you need a press to remove one of the brake parts from the shaft. There are some videos out there on how to disassemble the transaxle and someone here posted the important pages from the Yamaha service manual that tell you exactly how to do this job.
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07-25-2021, 03:31 AM | #5 |
Gone Wild
Join Date: Sep 2020
Location: Germany
Posts: 1,968
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Re: 2009 G29 YDRE brake play question
Strange, but i dont think that's normal wear of the brake, i would suggest something broken inside or the lever has moved forward? The yellow sticker on the Team Axle is good, a white sticker would be bad.
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07-25-2021, 08:41 AM | #6 |
Gone Wild
Join Date: May 2012
Location: Rio Verde, Az
Posts: 7,125
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Re: 2009 G29 YDRE brake play question
I think I agree that it's more than wear. Normally, these brakes last a long time and the arm should not move anywhere near that far forward before actuating the brake. Not sure what would cause that but there are a lot of moving parts in there and the mechanical advantage is huge. Either way, it needs to come apart for inspection / repair.
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07-25-2021, 10:09 AM | #7 |
Not Yet Wild
Join Date: Jul 2021
Posts: 13
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Re: 2009 G29 YDRE brake play question
I am getting the parts ordered today, so it's going to be coming apart!
One other thought, when I was rotating the axel to test the brakes, it wasn't silky smooth. It was kind of bumpy, like something wrong with a bearing. Anyone ever see or feel that before? |
07-25-2021, 10:38 AM | #8 |
Gone Wild
Join Date: May 2012
Location: Rio Verde, Az
Posts: 7,125
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Re: 2009 G29 YDRE brake play question
The outer axle bearings can fail. You can tell more when you remove the motor.
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07-29-2021, 08:18 AM | #9 |
Not Yet Wild
Join Date: Jul 2021
Posts: 13
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Re: 2009 G29 YDRE brake play question
I was able to get the transaxle out and crack it open last night. The brake disks seem pretty worn. When I turn the brake lever, it has to go all the way down for the disks to fully engage. The oil smells like burnt rubber as well, so I am suspecting the whole assembly needs to be replaced. Lots of sludge inside the case as well. I will do my best to clean that up.
The next step is to order the whole brake assembly, and I am going to get out bearings, as there is a tiny bit of play in them, might as well. What kind of silicon does everyone use to put the case back together? |
07-29-2021, 09:07 AM | #10 |
Gone Wild
Join Date: May 2012
Location: Rio Verde, Az
Posts: 7,125
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Re: 2009 G29 YDRE brake play question
I used Permatex ultra black - no leaks. But I'm no expert having only done one of these.
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