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Big Block Talk! Everything about swapping a big block engine into your cart!



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Old 04-01-2016, 08:21 PM   #1
Intrnlstorm
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Default 2002 EZ-Go Txt - Vanguard 16hp swap

To start this build I picked up a 16hp Briggs & Stratton V-Twin and a CPP subframe. I decided to keep the pedal start so I ordered a pulley and clutch (comet) from CPP too.


Original Engine


Pulley before machining.


16hp


Subframe in


First mock up




Joel

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Old 04-02-2016, 09:22 AM   #2
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Default Re: 2002 EZ-Go Txt - Vanguard 16hp swap

Looks good man! What kind of cradle is that?
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Old 04-03-2016, 07:53 AM   #3
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Default Re: 2002 EZ-Go Txt - Vanguard 16hp swap

Quote:
Originally Posted by Intrnlstorm View Post
To start this build I picked up a 16hp Briggs & Stratton V-Twin and a CPP subframe. I decided to keep the pedal start so I ordered a pulley and clutch (comet) from CPP too.
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Originally Posted by slonomo View Post
Looks good man! What kind of cradle is that?
Pay attention!!!

Sorry slo... I just had too!
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Old 04-03-2016, 08:44 AM   #4
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Default Re: 2002 EZ-Go Txt - Vanguard 16hp swap



I don't read the posts.....I just look at the pictures. Come on man!
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Old 04-03-2016, 09:12 AM   #5
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Default Re: 2002 EZ-Go Txt - Vanguard 16hp swap



Sorry for the slight hijack storm... It IS looking good!

Carry on!
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Old 04-03-2016, 11:14 AM   #6
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Thanks guys ;) here are some more pics.



Checking the drive belt side to side.


I have to figure out what to do with the throttle and choke cables.

I took the original starter/generator bracket and modified it to be bolted down in front of the V-Twin. I thought I took before pics but can't find them. I had to remove the original engine bracket and frame bracket. Then I tig'd some aluminum angle to it and powder coated it red, just because :)


Bracket - done


Bracket mounted.


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Old 04-03-2016, 01:20 PM   #7
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Another picture of the bracket where it will sit.


Not a lot of space for the oil filter so I will have to run a remote setup.

Looking into that now but I can't see spending $50 on a plate when I think I can make one. The Briggs remote filter kit just is not cost effective for this build.


Original differential-subframe bracket and a cardboard one that I will need to make.


New aluminum bracket for the differential-subframe.


Bracket installed.




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Old 04-15-2016, 09:05 PM   #8
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Before I run this engine I took off the heads to check for problems. Besides some carbon build up they look great. I did a quick clean up and bolted them back on with new gaskets.


Heads cleaned up


Today the Rev-Kit came from CPP. Easy install. Two washers under each spring and new spring retainers.







I also used left over red wrinkle paint on the covers.




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Old 06-19-2016, 12:58 PM   #9
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Exhaust time!


Trying to figure out how to run it.


Decided on a solution.











Yes it sticks out more than I wanted but the rear step for the rear seat will cover it anyways. I saw that some one on here used a Kawasaki 6r exhaust and I found one for $35 so I had to give it a try.


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Old 06-19-2016, 01:00 PM   #10
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Throttle linkage. I think I'm going to change it though in order to delete the EzGo governor on the diff.




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