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05-10-2022, 07:12 AM
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#11 |
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Not Yet Wild
Join Date: Feb 2022
Posts: 17
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Re: Icon i40 rebuild project
I got the control arm from Icon.
The old bushings have to be pressed out from the old control arm to be reused on the new arm. |
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05-10-2022, 08:18 AM
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#12 |
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Gone Wild
Join Date: Mar 2016
Location: Sarasota, Florida
Posts: 387
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Re: Icon i40 rebuild project
looks like you had to get all your parts from icon ? no compatibility with other makes ?
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05-17-2022, 08:49 AM
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#13 |
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Not Yet Wild
Join Date: Feb 2022
Posts: 17
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Re: Icon i40 rebuild project
Right. I have found no compatibility.
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05-17-2022, 08:55 AM
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#14 |
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Not Yet Wild
Join Date: Feb 2022
Posts: 17
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Re: Icon i40 rebuild project
I got tired of messing around with the rubber grease cap to keep in the grease for wheel bearings. Getting the original rubber caps into the metal ring was a real pain. I’m going with metal grease caps but the right measurement for this cart doesn’t exist. The axle hub is 1.88” and the closest cap size is 1.943”. I will probably have to lightly remove some material from the hub to get the 1.943” on there.
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06-17-2022, 08:59 AM
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#15 |
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Not Yet Wild
Join Date: Feb 2022
Posts: 17
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Re: Icon i40 rebuild project
I had dremel out the hub from 1.85 to about 1.90 and the 1.943 grease caps fit.
I bought a sheet of 3/8” black ABS and stainless steel mesh to repair the floor pan. ABS is surprisingly easy to work with when using a heat gun to bend and it’s strong. Theres tons of YouTube videos explaining how to use this stuff. I experimented with plastic welding, abs glue, and epoxy to repair floor pan. I found a combo of plastic welding the stainless steel mesh and tack welding it in, then using epoxy (JB weld for plastic) was best. The stainless steel mesh though is the game changer when adding strength to plastic repairs. |
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08-05-2022, 11:46 PM
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#16 |
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Not Yet Wild
Join Date: Oct 2010
Posts: 10
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Re: Icon i40 rebuild project
My father ran his Icon I40 into a tree and has similar damage the the steering box. You mentioned the G29 steering box didn't work and found an Icon one on eBay. I can't find one on Ebay. Please provide part number, etc. to improve my search. THanks
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08-18-2022, 11:43 AM
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#17 |
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Not Yet Wild
Join Date: Feb 2022
Posts: 17
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Re: Icon i40 rebuild project
Hi,
The username on eBay for the seller is adamburke7 The item number is 115288440093 I bought one from him. It works fine It’s for nonlifted carts |
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