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Old 06-13-2017, 08:17 PM   #101
Cruise Master
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Default Re: 2003 Club Car DS Refurbish/Upgrade/ Official thread!

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I have upgraded the wires and solenoid so it's ready for a controller and possibly motor.
Sorry for quizzing you, but which wires did you upgrade? Battery and the motor wires or more then just those?

Reason I ask is cause I think you got some good mph going on with stock parts other then the HD solenoid. I have the same setup as you, and would love to duplicate what you have going on there for top end speed. Would save me a ton of money in the process.
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Old 06-13-2017, 08:51 PM   #102
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Default Re: 2003 Club Car DS Refurbish/Upgrade/ Official thread!

I upgraded all wires to 4g. Not even 2g. They r the battery wires and they go through the wall to the motor.


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Old 06-13-2017, 09:06 PM   #103
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Default Re: 2003 Club Car DS Refurbish/Upgrade/ Official thread!

It slows going up hill and with 6 people on it. That's why I am going to upgrade the controller and possibly motor. Nor torque under a heavy load


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Old 06-13-2017, 09:07 PM   #104
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Default Re: 2003 Club Car DS Refurbish/Upgrade/ Official thread!

In case anyone is wondering how the LED lights work on a spartan body with the light kit, I would say it's fantastic.


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Old 06-13-2017, 10:20 PM   #105
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Default Re: 2003 Club Car DS Refurbish/Upgrade/ Official thread!

This was downhill.


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Old 06-13-2017, 10:22 PM   #106
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Default Re: 2003 Club Car DS Refurbish/Upgrade/ Official thread!

Just speed code 4, big a$$ tires, almost new batteries on a full charge.


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Old 06-14-2017, 08:40 AM   #107
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Default Re: 2003 Club Car DS Refurbish/Upgrade/ Official thread!

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Thank you. Yes. Still the original motor. It will do 23-24 downhill
Looking good B&W!

I hope to get this with my stock GE motor with a speed magnet, 20x10x8 tires and 2awg cables.
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Old 06-14-2017, 08:29 PM   #108
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Default Re: 2003 Club Car DS Refurbish/Upgrade/ Official thread!

Now that the exterior is complete, it's on to the controller for more torque. Looking for about 25mph but lots of torque. I'm still torn between the Curtis and Alltrax.
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Old 06-14-2017, 08:42 PM   #109
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Default Re: 2003 Club Car DS Refurbish/Upgrade/ Official thread!

I like my 1268 500a Curtis. No, I cannot program it with my cell phone, [don't have one of those either] and actually will prefer to borrow a handset to tweak it a little this summer as it would take a looong cable to hook it to the computer in the house. No resistors or diodes to dick around with on the solenoid either. But I guess I am the oddball/knob here as Alltrax's are specified in the 11th commandment.
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Old 06-14-2017, 08:50 PM   #110
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Default Re: 2003 Club Car DS Refurbish/Upgrade/ Official thread!

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I'm beside myself excited! The transformation externally is complete. Spartan body with 12" Clutch wheels and 22" Sahara tires. They seem to fit with no rubbing with the spartan body. The carbon fiber dash gives it a nice look over the stock dash I think.


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Ok I need info on them bad head lights please
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