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Old 10-01-2018, 02:59 PM   #2
Jkerle
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Join Date: Jul 2017
Location: West Columbia Texas
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Default Re: Leaf battery terminal covers

Quote:
Originally Posted by DaveTM View Post
I've been thinking of "what to do" about a battery terminal cover for my 7 module lithium pack. I've looked at just picking up a piece of Acrylic from Home Depot. A piece of 11" x 14" is $6. https://www.homedepot.com/p/OPTIX-11...242A/301138329 So, my thoughts were forming the Acrylic sheet into a "U" so it would cover the terminals....and rest up against the battery case.

Acrylic can be shaped (bent at 90-degree angles) using just a propane torch. I think I can just fasten it with a small bolt or screw drilled into the bus bar's on each end.

Any thoughts on this? Or what was anyone else's approach?

Here's how my batteries will be sitting in the cart. (I turned the original pic sideways to show how they will actually be placed in the cart)

I just started practicing over the weekend. I'm using a propane torch and a metal brake. It works well but alot of heat is needed to get the bend with out cracking. This was attempt number 1. I'm going to make the sides a bit shorter on the final go.

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