Re: 1999 Club Car DS body cracked
The DS body is made of a material they call "Armorflex". It is a polycarbonate. There is no adhesive I've found that will fuse to this material. I've tried epoxies, cyanoacrylates (super glue), panel adhesives, and hot melt adhesives to no avail. Some seem to stick, but all succumbed to moderate pressure. The only thing you can do is use a soldering iron or some other type plastic welder and try to "stitch" it together from the back side. If you take your time and try to reinforce it with some donor material you might get by. I'd look at a new complete replacement body. They are very reasonable and the color is molded through.
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