Thread: Clutch repair
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Old 09-11-2016, 09:30 PM   #1
tew45
Gone Wild
 
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Harley Davidson
 
Join Date: Aug 2007
Location: North Texas
Posts: 2,312
Default Clutch repair

Broken or stripped studs on a primary clutch can be repaired if you have a drill press and welder. A parts supplier said the clutch was beyond repair but the face was not worn and was expensive to replace. I welded a jig to hold the clutch in the proper position for drilling and drilled through the bad stud with a pilot drill then drilled and tapped for 1/4-28. I should have cut off the damaged stud then found the center and drilled. (more accurate method) I used 1/4-28 grade 5 bolts and cut to length then fixed with red loctite. I could have used 1/4-28 set screws as well. I made the jig in the photo so I could turn the bad stud over the base offset for stability. An added brace under the stud and slow drilling is in order. With care a very good repair like this can save cash.
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