Thread: Caught on Fire
View Single Post
Old 09-12-2015, 04:39 PM   #3
JohnnieB
Techno-Nerd
 
JohnnieB's Avatar
E-Z-GO
 
Join Date: Jun 2011
Location: West Virginia
Posts: 19,654
Default Re: Caught on Fire

Quote:
Originally Posted by mattadata View Post
I am happy to say that my family all got off the cart safely, but the golf cart has seen better days. I had to call 911 so the fire depart could come put it out.

We were driving around the neighborhood going down a slight downhill. All of a sudden there was a sudden noise from the motor, it slowed down, then the back wheels locked up and we skidded to a halt. I lifted the seat up and smoke was coming from the controller and/or solenoid. I removed the seat and flames started shooting from the controller.

I need some help understanding what happened and which part failed. I suspect the motor went first due to the noise and real wheels locking up. But I am unclear how that caused the controller to catch on fire. Even more puzzling, the fuse never blew...it is still intact.
Glad to hear you and yours got off the cart safely.

Except for the fire, I had close to the same thing happen. Motor (Stock PDS) made a noise, then seized and I slid to a stop. Sparks and smoke were coming out of the controller (DCX400), but arcing sounds stopped when I flipped the Run/Tow to Tow. The fuse (ANN250) did not blow.

Controllers have a bad habit of self-destructing when a motor fails while operating because all the outputs are shorted together when the motor fails.

I've assumed my motor failure was a combination of heat and RPM and regen braking stresses, because my motor was hot from being driven hard, it was spinning at about 8k and the failure occurred when I lifted my foot and the regen braking kicked in. But your motor failure could have been from heat alone, or maybe a brush broke, staring a chain reaction.

Again, glad you guys are okay.
JohnnieB is offline   Reply With Quote