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Old 08-04-2014, 12:13 AM   #4
InVision
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Join Date: Mar 2014
Location: Destin, Florida
Posts: 596
Default Re: 95 ds clicks but won't move?

Wow I am not sure where to begin. I am just guessing here. Always disconnect power at last neg post before working on cart. Some folks here think you should jack up cart back wheels as well. I don't see a OBC or MCOR so the attached wiring diag may not be correct.

Was the original cart a 36v or 48v? I am going to assume it is a 48v. Haven't seen 4-12v battery carts before only 6-8v and 8-6v carts. All the color coded wires seem to be wrong to me, so you may have to trace what you have out.

photo 1 - Controller small wires should be red (1) green (2) yellow (3)

photo 2 - HD solenoid is blue cable battery positive?

photo 3 - I would be very afraid with cables lugs so close to alum frame.

photo 4 & 5 - Please refer to wiring diagram for basic connections

Here is a basic 48v wiring diagram that I have used in the past. You should be able to trace your wires to double check they are correct.
Attached Images
File Type: jpg wiring diagram 48V powerdrive system-1.jpg (188.7 KB, 0 views)
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